Hyd-Mech 393379 Manual
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Hyd-Mech 393379 Manual

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S23P
393379
THANK YOU,
On behalf of everyone at HYD·MECH Group Limited, we would like to thank and congratulate you on your decision to
purchase a HYD·MECH bandsaw.
Your new machine is now ready to play a key role in increasing the efficiency of your operation, helping you to reduce cost
while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD·MECH bandsaw, please take the time to
familiarize yourself and your employees with the correct operation and maintenance procedures as outlined in this
manual. Please keep this instruction manual for future reference in a known location and easily accessible to all users of
the device.
HYD·MECH offers a great variety of options, components, and features for its various models. Therefore, some of the
equipment described in this manual (various illustrations and drawings) may not be applicable to your particular machine.
The information and specifications provided in this manual were accurate at the time of printing. HYD·MECH reserves the
right to discontinue or change specifications or design at any time without notice and without incurring any obligation.
Thank you.
Hyd·Mech Group Limited
P.O. Box 1659, 1079 Parkinson Road
Woodstock, Ontario, N4S 0A9
Phone : (519) 539-6341
Service : 1-877-237-0914
Sales : 1-877-276-SAWS (7297)
Fax : (519) 539-5126
e-mail : info@hydmech.com
Printed MARCH 2016
1

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Summary of Contents for Hyd-Mech 393379

  • Page 1 S23P 393379 THANK YOU, On behalf of everyone at HYD·MECH Group Limited, we would like to thank and congratulate you on your decision to purchase a HYD·MECH bandsaw. Your new machine is now ready to play a key role in increasing the efficiency of your operation, helping you to reduce cost while boosting quality and productivity.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SECTION 0 - SAFETY INSTRUCTIONS SUMMARY ............................0.1 BASIC RULES ..........................0.4 RESPONSIBILITIES OF THE OWNER ....................0.5 RESPONSIBILITIES OF THE OPERATOR AND MAINTENANCE PERSONNEL ......0.6 SAFETY HAZARD LABELS ......................0.9 LOCATION AND PART NUMBERS OF SAFETY HAZARD LABELS ..........0.10 SECTION 1 - INSTALLATION SAFETY PRECAUTIONS .........................1.1 LIFTING THE S23P WITH A FORK LIFT ..................1.2 FOUNDATION, LEVELLING AND ANCHORING ................1.2...
  • Page 5 SECTION 4 - ELECTRICAL ELECTRICAL SCHEMATICS: SEE PDF ON ATTACHED CD ............4.1 SECTION 5 - HYDRAULIC CYLINDER LIST ..........................5.1 HYDRAULIC SCHEMATICS AND PLUMBING DIAGRAMS SEE PDF ON ATTACHED CD...5.1 SECTION 6 - MECHANICAL ASSEMBLIES MECHANICAL ASSEMBLY DRAWINGS & PARTS LIST: SEE PDF ON ATTACHED CD ....6.1 SECTION 7 - OPTIONAL EQUIPMENT MIST COOLANT SYSTEM .......................7.1 WORK STOP ASSEMBLY ........................7.1...

  • Page 6: Summary

    SECTION 0 - SAFETY INSTRUCTIONS SUMMARY All persons operating this machine must have read and understood all of the following sections of this Manual: Section 0 SAFETY Section 2 OPERATING INSTRUCTIONS However, as a memory aid, the following is a summary of the Safety Section. Put Safety First Mandatory Information –...
  • Page 7 FOREWORD Put Safety First! This Safety Section contains important information to help you work safely with your machine and describes the dangers inherent in our machines. Some of these dangers are obvious, while others are less evident. It really is important to PUT SAFETY FIRST. Make it a habit to consider the hazards associated with any action BEFORE you do it.
  • Page 8 Signatures Everyone involved in operation of this machine must sign below to confirm that: I have read and understood all parts of Section 0 – Safety, and Section 2 – Operating Instructions. Name Date Signature Everyone involved in the installation, inspection, maintenance, and repair of this machine must sign below to confirm that: I have read and understood all parts of this Operation and Maintenance Manual.

  • Page 9: Basic Rules

    Manual, and When all operations and procedures are in compliance with this Manual. Hyd-Mech Group cannot accept any liability for personal injury or property damage due to operator errors or non-compliance with the Safety and Operating Instructions contained in this Manual.

  • Page 10: Responsibilities Of The Owner

    RESPONSIBILITIES OF THE OWNER Organization of work This Operation and Maintenance Manual must always be kept near the machine so that it is accessible to all concerned. The general, statutory and other legal regulations on accident prevention and environmental protection must also be observed, in addition to the Manual material.

  • Page 11: Responsibilities Of The Operator And Maintenance Personnel

    RESPONSIBILITIES OF THE OPERATOR AND MAINTENANCE PERSONNEL Safety equipment All machines are delivered with safety equipment that must not be removed or bypassed during operation. The correct functioning of safety equipment on the machine must be checked: • at the start of every shift. •...
  • Page 12 Gloves Experience has shown that careless use of gloves around machinery is a major factor in serious hand injuries. Gloves should not be worn when operating or adjusting the machine, except: Wear protective gloves when handling bandsaw blades at blade changes. Gloves may be worn when handling work pieces, only if the machine is in Manual Mode and the bandsaw blade is not running.
  • Page 13 On Hyd-Mech machines the Master Disconnect Switch will be of one of four types: • Rotary switch mounted in electrical control cabinet door and inter-locked with door •...

  • Page 14: Safety Hazard Labels

    SAFETY HAZARD LABELS The safety hazard labels attached to your machine represent important safety information to help you avoid personal injury or death. All supervisors, operators, and maintenance personnel must locate and understand the safety information associated with each hazard label prior to operating or servicing the machine. The safety hazard labels shown below are located at various positions on the machine to indicate possible safety hazards.

  • Page 15: Location And Part Numbers Of Safety Hazard Labels

    PINCH POINT Machine parts may move without warning because of another person initiating the motion. Keep hands clear of all labeled pinch points, whenever the machine is running. Machine vises and bundling clamps can exert great force and cause severe injury.

  • Page 16: Section 1 - Installation

    HOLD WORK PIECE FIRMLY AGAINST TABLE • DO NOT REMOVE JAMMED CUTOFF PIECES UNTIL BLADE HAS STOPPED NO MODIFICATIONS TO THE MACHINE ARE PERMITTED WITHOUT PRIOR APPROVAL FROM HYD-MECH. ANY AP- PROVED MODIFICATIONS SHOULD ONLY BE UNDERTAKEN BY TRAINED PERSONNEL.

  • Page 17: Lifting The S23P With A Fork Lift

    LIFTING THE S23P WITH A FORK LIFT The S23P is shrink-wrapped and shipped on a pallet. When lifting the pallet with a forklift truck make sure that the load is firmly balanced. The pallet length dimension is 110" (2794 mm). A minimum fork length of 48" (1219 mm) is recommended to safely lift the pallet.

  • Page 18: Earth Grounding Procedure

    EARTH GROUNDING PROCEDURE The customer is to provide and install a ground rod approximately .60 (15mm) diameter, copper clad steel, to be driven no less than 8’ (2.5m) into the ground, no more than 10’ (3m) away from control enclosure. The ground rod is to be connected to customer’s in plant ground system.

  • Page 19: Power Wiring Connections

    POWER WIRING CONNECTIONS After the machine is levelled and anchored the necessary power hook-up needs to be performed. Check that there is no sign of shipping damage to the electrical conduits, cords or hydraulic hoses. As supplied, the machine is set to run on three phase voltage as indicated on the serial plate and voltage label. Machine voltage is customer specific and should be indicated while ordering the machine.

  • Page 20: Section 2 - Operating Instructions

    SECTION 2 - OPERATING INSTRUCTIONS OPERATOR CONTROL PANEL The operator control panel provides the operator with all the controls necessary to operate the saw after the cutting angle has been set and the stock has been loaded and secured. All of the electrical functions are operated from the control panel.

  • Page 21: Manual Mode Machine Operation

    Manual Mode Machine Operation Manual mode allows for a manual operation of the saw. In this mode all functions are activated by selection of the respec- tive function button on the user interface. To enter the manual mode after the main power has been turned off, press the Machine Start button. Follow the instruc- tions on the display, and select the Manual Mode.

  • Page 22: Setting Head Up And Head Down Limits

    Semi-Automatic Mode Machine Operation Upon initial power up, press MACHINE START. You will be prompted to press the reset button. Follow the onscreen in- structions. Set the HEAD UP LIMIT. Open vise by pressing the VISE OPEN button. Position material. Close the vise by pressing the VISE CLOSE button.

  • Page 23: Cycle Parameter Display

    Cycle Parameter Display The machine is capable of displaying many parameters, not all of which can de shown on the screen at the same time. Pressing the CYCLE PARAMETERS button will toggle the display of the parameters. The following is a list of available parameters and the corresponding abbreviations as they are shown on the display.

  • Page 24: Machine Alarms And Emergencies

    PARAMETER DESCRIPTION FACTORY SET VALUE LANGUAGE Language which will be displayed on the interface English MACHINE TYPE Machine type S23HMP MAN & SAD CYCLE Manual and semi automatic PEDAL START Pedal start option INVERTER Inverted blade motor drive BLADE SPEED PROXY Machine equipped with blade speed proximity switch MINIMAL LUBRIF Machine equipped with low level lubricant sensor for mist coolant NO...

  • Page 25: Blade Basics

    Variable pitch (following pages), bi-metal blades (like the ¾ or 4/6 bi-metal blade supplied with the Hyd-Mech machine) last much longer, cut faster and more accurately than the conventional carbon steel blades. In order to take advantage of the superiority of bi-metal blades, it is critical to properly “break in” a new blade. This is accomplished by taking two or three cuts through solid four or five-inch diameter mild steel at an extremely slow feed rate.
  • Page 26 DETERMINE OPTIMUM BLADE PITCH – TEETH PER INCH (T.P.I.) Selecting a blade with proper tooth pitch is important in order to achieve optimal cutting rates and good blade life. For cutting narrow or thin wall structural materials, a fine blade with many teeth per inch (T.P.I.) is recommended. For wide materials a blade with a coarse pitch should be used.

  • Page 27: Section 3 - Maintenance & Troubleshooting

    SECTION 3 – MAINTENANCE & TROUBLESHOOTING SAFETY DURING MAINTENANCE AND TROUBLESHOOTING “Lock-out”, or “Lock-out Tag-out” are terms that refer to procedures taken to prevent the unexpected start-up, or other re- lease of energy, by a machine, whenever anyone is required to remove or bypass safety guards or devices, or whenever anyone is required to place part of his/her body in a hazard area.
  • Page 28 Machine Power Disconnect located on the side of the machine control box. 1. Ensure switch is in the OFF position. 2. Close the disconnect switch cover. 3. Install padlock and lock it. RESTORING MACHINE TO USE After completion of all repairs or maintenance to the locked-out machine, it shall be restored to use as follows: The person(s) who performed the work shall verify that all areas around the machine are safe, before the machine is re-energized.

  • Page 29: Blade Changing Procedure

    BLADE CHANGING PROCEDURE Rotate the head about 15° and lift the head up from the table a couple inches to allow enough room to change the blade. NOTE: Wear gloves for protection from the sharp blade. 1. Open the Wheels door by unscrewing the two knobs. 2.
  • Page 30 4. Remove the worn blade by sliding it off the wheels and out off both guide blocks 5. Your new blade will be in a coil. While wearing gloves, hold the blade away from yourself; twist the blade to uncoil it.

  • Page 31: Blade Tracking Adjustment

    9. With the blade in place, turn the tensioner handle clockwise until Bade Tension Display shows required value. Recommended blade tension is between 2600 - 3000 lbs (1180 - 1360 kg) If blade is under tensioned the blade motor will not start. 10.

  • Page 32: Drive Wheel Adjustment

    DRIVE WHEEL ADJUSTMENT The Drive Wheel adjustment is closely linked to adjustment of the Idler Wheel. The purpose of the adjustment is to ensure that the back of the blade remains about 0.58” - 0.62” (14.7 - 15.7 mm) away from the back edge of the wheel during rota- tion.

  • Page 33: Carbide Replacement

    CARBIDE REPLACEMENT The blade guide blocks are equipped with one top carbide and two side carbide inserts each. They can be replaced by removing the screws as shown. BLADE BRUSH ADJUSTMENT The machine leaves the factory with the blade brush adjusted for maximum life of the brush. This setting places the ends of the blade brush wires so as to contact the blade at the bottom of the blade gullets.

  • Page 34: Angle Brake Adjustment

    As shown, there are two springs on socket head screws holding the brush assembly against the blade. There is also an adjusting stop socket set screw A with a hex nut C on it. This adjusting set screw works as a stop determining the brush position in respect to the blade.

  • Page 35: Blade Tension Slide Adjustment

    BLADE TENSION SLIDE ADJUSTMENT To reduce the play, which may develop over time between the blade tensioner slide and slide gibs, adjust the screws be- tween the gibs and slide as follows: 1. Remove the head front cover. 2. Undo blade tension. 3.

  • Page 36: Lubrication

    LUBRICATION The S23P was designed to minimize the maintenance requirements. Moving assemblies and contact faces need lubrica- tion on a regular schedule whether they are in heavy use or not. The lubrication requirements of the S23P are primar- ily the saw pivot points and shuttle assembly which are equipped with grease fittings, and metal to metal surfaces that require lubrication to prevent wear and seizure.
  • Page 37 Runner Block Runner Block Guide Arm (2) Guide Arm (2) Head Cylinder Rod End Front Vise/Bundling 3.11...

  • Page 38: Gearbox Lubrication

    GEARBOX LUBRICATION The machine is equipped with a worm gear which is permanently lubricated and therefore maintenance free. The box has no filler cap, or drain, as it already contains the correct quantity of synthetic oil, guaranteeing perpetual lubrication of the crown and worm gear.

  • Page 39: Section 4 - Electrical

    SECTION 4 - ELECTRICAL ELECTRICAL SCHEMATICS: SEE PDF ON ATTACHED CD...

  • Page 40: Section 5 - Hydraulic

    SECTION 5 - HYDRAULIC The S23P hydraulic system does not require any special work on a new machine before its start up. The hydraulic tank is filled with Texaco Rando HD46 hydraulic oil and all machine functions have been tested at the factory to ensure proper operation upon initial start up.

  • Page 41: Section 6 - Mechanical Assemblies

    SECTION 6 - MECHANICAL ASSEMBLIES MECHANICAL ASSEMBLY DRAWINGS & PARTS LIST: SEE PDF ON ATTACHED CD...

  • Page 42: Section 7 - Optional Equipment

    SECTION 7 - OPTIONAL EQUIPMENT FOR OPTIONAL ASSEMBLIES SEE PDF ON ATTACHED CD MIST COOLANT SYSTEM Mist Coolant – the air powered pump delivers a regulated number of pulses of lubri- cant to a single applicator nozzle. The unit has two control screws. Pulse / Minute –...

  • Page 43: Variable Vise Pressure Option

    VARIABLE VISE PRESSURE OPTION Vise clamping pressure adjustment is located on the idler side of the machine base. Clamping pressure is indicated by the pressure gauge above the pressure control knob. Turning the knob clockwise increases clamping pressure. The clamp- ing pressure can be changed infinitely form 50PSI to 600PSI (full pump pressure).

  • Page 44: Section 8 - Specifications

    SECTION 8 - SPECIFICATIONS S23P BANDSAW SPECIFICATIONS S23P BANDSAW SPECIFICATIONS 16” (405mm) high x 20” (505 mm) wide Rectangular Capacity - 90º 16” (405mm) dia Round 16” (405mm) high x 14” (355mm) wide Rectangular Capacity - 45º 14” (355mm) dia Round 16”...

  • Page 45: S23P Bandsaw Layout

    S23P BANDSAW LAYOUT...

  • Page 46: Section 9 - Warranty

    IMPLIED, WRITTEN OR ORAL, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. This warranty may not be changed, altered, or modified in any way except in writing by Hyd-Mech Group Limited HYD·MECH GROUP LIMITED 1079 Parkinson Road P.O.

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