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S23P SERIES II
393367
SEPT 2012
Thank you,
On behalf of everyone at HYD·MECH Group Limited, I would like to thank and congratulate you on your decision to
purchase a HYD·MECH bandsaw.
Your new machine is now ready to play a key role in increasing the efficiency of your operation, helping you to reduce cost
while boosting quality and productivity.
To ensure you are maximizing the power and versatility of your new HYD·MECH bandsaw, please take the time to
familiarize yourself and your employees with the correct operation and maintenance procedures as outlined in this
manual.
We sincerely appreciate the confidence you have demonstrated in purchasing our product and look forward to building a
long and mutually beneficial relationship.
Thank you
Hyd·Mech Group Limited
P.O. Box 1659, 1079 Parkinson Road
Woodstock, Ontario, N4S 0A9
Phone : (519) 539-6341
Service : 1-877-237-0914
Sales : 1-877-276-SAWS (7297)
Fax : (519) 539-5126
e-mail :
info@hydmech.com
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Summary of Contents for Hyd-Mech S23P SERIES II
- Page 1 S23P SERIES II 393367 SEPT 2012 Thank you, On behalf of everyone at HYD·MECH Group Limited, I would like to thank and congratulate you on your decision to purchase a HYD·MECH bandsaw. Your new machine is now ready to play a key role in increasing the efficiency of your operation, helping you to reduce cost while boosting quality and productivity.
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Page 3: Table Of Contents
TABLE OF CONTENTS SECTION 0 - SAFETY INSTRUCTIONS SUMMARY ............................0.1 BASIC RULES ..........................0.3 RESPONSIBILITIES OF THE OWNER ..................0.3 RESPONSIBILITIES OF THE OPERATOR AND MAINTENANCE PERSONNEL ......0.4 SAFETY HAZARD LABELS ......................0.6 SECTION 1 - INSTALLATION INSTALLATION ..........................1.1 SAFETY PRECAUTIONS ....................... - Page 4 SECTION 3 – MAINTENANCE AND TROUBLESHOOTING SAFETY DURING MAINTENANCE AND TROUBLESHOOTING ............3.1 LOCK OUT PROCEDURE .......................3.1 BLADE CHANGING PROCEDURE ....................3.2 BLADE TRACKING ADJUSTMENT ....................3.2 BLADE GUIDE ADJUSTMENT ......................3.3 BLADE BRUSH ADJUSTMENT .......................3.4 ANGLE BRAKE ADJUSTMENT .......................3.4 LUBRICATION ..........................3.5 GEARBOX LUBRICATION .......................3.5 SECTION 4 - ELECTRICAL ELECTRICAL SCHEMATICS: SEE PDF ON ATTACHED CD ............4.1 SECTION 5 - HYDRAULIC...
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Page 5: Summary
SECTION 0 - SAFETY INSTRUCTIONS SUMMARY All persons operating this machine must have read and understood all of the following sections of this Manual: Section 0 SAFETY Section 2 OPERATING INSTRUCTIONS However, as a memory aid, the following is a summary of the Safety Section. Put Safety First Mandatory Information –... - Page 6 FOREWORD Put Safety First! This Safety Section contains important information to help you work safely with your machine and describes the dangers inherent to bandsaws. Some of these dangers are obvious, while others are less evident. It really is important to PUT SAFETY FIRST. Make it a habit to consider the hazards associated with any action BEFORE you do it.
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Page 7: Basic Rules
Manual, and When all operations and procedures are in compliance with this Manual. Hyd-Mech Group cannot accept any liability for personal injury or property damage due to operator errors or non-compliance with the Safety and Operating Instructions contained in this Manual. -
Page 8: Responsibilities Of The Operator And Maintenance Personnel
Define responsibilities Clearly define exactly who is responsible for operating, setting-up, servicing and repairing the machine. Define the responsibilities of the machine operator and authorize him to refuse any instructions by third parties if they run contrary to the machine’s safety. Persons being trained on the machine may only work on or with the machine under the constant supervision of an experienced operator. - Page 9 Clothing, jewelry, protective equipment Personnel operating or working on the machine must not wear un-restrained long hair, loose-fitting clothes and dangling jewelry. When operating or working on the machine, always wear suitable, officially tested personal protective equipment such as safety glasses and safety boots and any other equipment required by plant regulations.
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Page 10: Safety Hazard Labels
On Hyd-Mech machines the Master Disconnect Switch will be of one of four types: • Rotary switch mounted in electrical control cabinet door and inter-locked with door. - Page 11 MOVING BANDSAW BLADE WILL CUT Do NOT operate with guard removed. Do NOT place hands or fingers near moving bandsaw blade. For blade changing, always follow the proper Blade Changing Procedure, as given in Section 3 of this manual. PINCH POINT Machine parts may move without warning, either because the machine is operating automatically, or because another person initiates the motion.
- Page 12 LOCATION AND PART NUMBERS OF SAFETY HAZARD LABELS ON S23P II 3 Phase Machine Power Main Control Panel Blade Motor Electrical Enclosure Danger Hazardous voltage inside Item # 391938 Warning Danger Danger Pinch Point Moving bandsaw blade will cut Laser Radiation Item # 392801 Item # 391937 Item # 391340...
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Page 13: Section 1 - Installation
HOLD WORK PIECE FIRMLY AGAINST TABLE • DO NOT REMOVE JAMMED CUTOFF PIECES UNTIL BLADE HAS STOPPED NO MODIFICATIONS TO THE MACHINE ARE PERMITTED WITHOUT PRIOR APPROVAL FROM HYD-MECH. ANY AP- PROVED MODIFICATIONS SHOULD ONLY BE UNDERTAKEN BY TRAINED PERSONNEL. -
Page 14: Lifting The S23P Ii With A Fork Lift
LIFTING THE S23P II WITH A FORK LIFT The S23PII is shrink-wrapped and shipped on a pallet. When lifting the pallet with a forklift truck make sure that the load is firmly balanced. The pallet dimensions are 94” (2388mm) x 110” (2794mm). Minimum fork length of 48”... -
Page 15: Cutting Fluid
CUTTING FLUID The S23P II uses a pump and reservoir to circulate the necessary cutting fluid to the blade for maximum blade life. Your saw blade supplier will be able to provide information to the cutting fluid products that are available for your needs. No cutting fluid (coolant) is supplied with the machine. -
Page 17: Section 2 - Operating Instructions
SECTION 2 – OPERATING INSTRUCTIONS OPERATOR CONTROL PANEL The operator control panel provides the operator with all the controls necessary to operate the saw after the cutting angle has been set and the stock has been loaded and secured. All of the electrical functions and Feed Rate setting are operated from the control panel. -
Page 18: Hydraulic Feed Control (Optional)
HYDRAULIC FEED CONTROL (OPTIONAL) The hydraulic feed controls are located on the left side of the control console and consist of the Feed Force Setting knob, the Feed Rate knob and the Head Fast Approach lever. These controls allow the operator to control both the Feed Force Limit and the Feed Rate. -
Page 19: Setting Head Up And Head Down Limits
The machine will automatically close the vise and proceed to advance the head. Upon reaching the head down limit, which under most operating conditions should be set to the bottom most travel of the head. The blade will turn off, the head will go up to the preset head up limit and the vise will open. -
Page 20: Machine Alarms And Emergencies
PARAMETER DESCRIPTION FACTORY SET VALUE LANGUAGE Language which will be displayed on the interface English MACHINE TYPE Machine type S 20 P MAN & SAD CYCLE Manual and semi automatic PEDAL START Pedal start option INVERTER Inverted blade motor drive BLADE SPEED PROXY Machine equipped with blade speed proximity switch Machine equipped with low level lubricant sensor for mist... -
Page 21: Setting The Head Linear Potentiometer (Rhls/Fhls Limit)
SETTING the HEAD LINEAR POTENTIOMETER (RHLS/FHLS LIMIT) Cycle through the parameters until the following is on the display: RHLS/FHLS LIMIT HEAD POS = XXX * You must push the RESET button to energize the emergency relays * The head must be lowered until it reaches the mechanical bottom position. In order to execute this operation you must first push the shift button (CYCLE PARAMETERS) and while holding this button depressed then push the (HEAD DOWN) button until the head reaches its bottom limit. -
Page 22: Coolant Flow
COOLANT FLOW The S23P II bandsaw is equipped with a coolant pump supplying coolant flow to four coolant outlets. • The wash gun is provided for clearing chip accumulations. • Guide arm coolant nozzles, one at each guide arm, are equipped with a flow control shut-off valve. The guide arm nozzles should be adjusted to apply an even covering of coolant to the blade. -
Page 23: Blade Basics
Variable pitch (following pages), bi-metal blades (like the ¾ or 4/6 bi-metal blade supplied with the Hyd-Mech machine) last much longer, cut faster and more accurately than the conventional carbon steel blades. In order to take advantage of the superiority of bi-metal blades, it is critical to properly “break in” a new blade. This is accomplished by taking two or three cuts through solid four or five-inch diameter mild steel at an extremely slow feed rate. - Page 24 DETERMINE OPTIMUM BLADE PITCH – TEETH PER INCH (T.P.I.) Selecting a blade with proper tooth pitch is important in order to achieve optimal cutting rates and good blade life. For cutting narrow or thin wall structural materials, a fine blade with many teeth per inch (T.P.I.) is recommended. For wide materials a blade with a coarse pitch should be used.
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Page 25: Section 3 - Maintenance And Troubleshooting
SECTION 3 – MAINTENANCE AND TROUBLESHOOTING SAFETY DURING MAINTENANCE AND TROUBLESHOOTING “Lock-out”, or “Lock-out Tag-out” are terms that refer to procedures taken to prevent the unexpected start-up, or other re- lease of energy, by a machine, whenever anyone is required to remove or bypass safety guards or devices, or whenever anyone is required to place part of his body in a hazard area. -
Page 26: Blade Changing Procedure
BLADE CHANGING PROCEDURE NOTE: Wear gloves for protection from the sharp blade. Raise the head 4” off the table at the datum jaw, and swing to 60°. Open the blade door. Loosen the Blade Tensioner by turning counter clockwise. Loosen the carbide tension handles by turning counter clockwise ¼ turn. At the top of the head, the saw blade runs in behind two blade retainers. -
Page 27: Blade Guide Adjustment
b. DRIVE WHEEL ADJUSTMENT – On the wall behind the drive wheel are two adjusting bolt assemblies and two hex bolts. Loosen all four of them with a ¾” socket and turn the larger hex head bolts ¼ turn with a 1 1/8”... -
Page 28: Blade Brush Adjustment
BLADE BRUSH ADJUSTMENT The machine leaves the factory with the blade brush adjusted for maximum life of the brush. This setting places the ends of the blade brush wires so as to contact the blade at the bottom of the blade gullets. The plastic drive wheel that is driven by the drive wheel face should be held against the blade face with the minimum force that is necessary. -
Page 29: Lubrication
LUBRICATION The S23P was designed to minimize the maintenance requirements. Moving assemblies and contact faces need lubrica- tion on a regular schedule whether they are in heavy use or not. The lubrication requirements of the S23P are primar- ily the saw pivot points and shuttle assembly which are equipped with grease fittings, and metal to metal surfaces that require lubrication to prevent wear and seizure. - Page 30 CLEANLINESS The heavy-duty design should endure heavy operating conditions and provide the customer with flawless machine perfor- mance. To extend good performance some care is required especially where cleanliness is concerned. The following areas should be kept clean: • Control console free of dirt and grease •...
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Page 31: Section 4 - Electrical
SECTION 4 - ELECTRICAL ELECTRICAL SCHEMATICS: SEE PDF ON ATTACHED CD... -
Page 33: Section 5 - Hydraulic
SECTION 5 - HYDRAULIC HYDRAULIC SCHEMATICS & PLUMBING DIAGRAMS: SEE PDF ON ATTACHED CD... -
Page 35: Section 6 - Mechanical Assemblies
SECTION 6 - MECHANICAL ASSEMBLIES MECHANICAL ASSEMBLY DRAWINGS & PARTS LIST: SEE PDF ON ATTACHED CD... -
Page 37: Section 7 - Options
SECTION 7 - OPTIONS OPTIONAL ASSEMBLY DRAWINGS: SEE PDF ON ATTACHED CD... -
Page 39: Section 8 - Specifications
SECTION 8 - SPECIFICATIONS S-23P SPECIFICATIONS S-23P II BANDSAW SPECIFICATIONS Round 16" (406 mm) high x 18" (457 mm) wide Capacity - 90º Rectangular 16" (406 mm) dia Round 16" (406 mm) high x 10" (254 mm) wide Capacity - 45º Rectangular 12"... -
Page 40: S-23P Ii Layout
S-23P II LAYOUT... -
Page 41: Section 9 - Warranty
IMPLIED, WRITTEN OR ORAL, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. This warranty may not be changed, altered, or modified in any way except in writing by Hyd-Mech Group Limited HYD·MECH GROUP LIMITED 1079 Parkinson Road P.O.
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Questions and answers
s23p motor wont come on code said blade jammed but its not how do i fix
To fix a Hyd-Mech S23P Series II motor that won't turn on and shows a blade jammed code, follow these steps:
1. Check for Obstructions: Inspect the saw blade area for any material or debris causing a jam. Remove any blockage carefully.
2. Reset the Machine: Turn off the power, wait a few minutes, and restart the machine to clear the error.
3. Inspect Hydraulic System: Ensure the hydraulic oil (FOX YE 32 or equivalent) is at the correct level and viscosity, as improper oil can affect operation.
4. Verify Electrical Connections: Check the power connections in the junction box (L1, L2, L3, and ground) to ensure they are secure and match the required voltage.
5. Check Angle Brake: Ensure the angle brake is properly locked in place; an improper setting may prevent the saw from operating.
If the issue persists, contact the factory or a qualified technician for further troubleshooting.
This answer is automatically generated