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Related Manuals for Gage Bilt GB703SH-5
Summary of Contents for Gage Bilt GB703SH-5
- Page 1 ORIGINAL INSTRUCTIONS GB703SH-5 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 solutions1@gagebilt.com / www.gagebilt.com MADE in USA...
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Page 2: Table Of Contents
Description of Functions ................................5 Warnings ..................................... 6 Principle of Operation ................................7 How to set-up the GB703SH-5..............................8 How to use the GB703SH-5 ............................... 9 Maintenance and Hydraulic Thread Preparation ........................10 Filling ......................................11 Bleeding ....................................12 Troubleshooting ..................................13 Overhaul .................................... -
Page 3: Eu Conformity And Warranty
GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct., Clinton Twp., Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN792-1:2000+A1 The Supply of Machinery (Safety) Regulations 2008 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str. -
Page 4: Description And Technical Specifications
The GB703SH-5 split handle installation tool operates on 90 to 100 psi. (6.2 - 6.9 bar) of air pressure, with 90 psi. (6.2 bar) providing maximum efficiency. At 90 psi. (6.2 bar) of air pressure, the GB703SH-5 does not exceed 81.5 dB(A) and consumes .30 SCF/cycle (8.50 L/cycle). -
Page 5: Description Of Functions
DESCRIPTION OF FUNCTIONS Hanger Nose Assembly Head Cylinder Assembly Pintail Deflector Bleed Screw Lever Handle Assembly Hydraulic Hose “Pull” Bleed Screw Air Line “Return” Handle Assembly Air Inlet Image may not reflect actual tool GB703SH-5 3/23... -
Page 6: Warnings
4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB703SH-5 3/23... -
Page 7: Principle Of Operation
Air exhaust Piston Rod Assembly moves up Air Piston Piston Rod Assembly moves up moves down Air Piston moves down Air exhaust Air exhaust Pressurized Oil Pressurized Air Unpressurized Oil Unpressurized Air Images may not reflect actual tool GB703SH-5 3/23... -
Page 8: How To Set-Up The Gb703Sh-5
HOW TO SET-UP THE GB703SH-5 WARNING: Only qualified and trained operators shall install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment. -
Page 9: How To Use The Gb703Sh-5
HOW TO USE THE GB703SH-5 WARNING: Only qualified and trained operators shall install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment. -
Page 10: Maintenance And Hydraulic Thread Preparation
WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided. -
Page 11: Filling
Hole marked #4 on side of Manifold Fill Bottle (745263) Handle (744303). Handle Assembly and Power Cylinder hole Oil Passage hole Bleeder hole on head cylinder assembly (703150) facing upward. O’ring (S832) ***Keep air hole free from oil*** Images may not reflect actual tool. GB703SH-5 3/23... -
Page 12: Bleeding
Subtract dimension (B) from dimension (A). If stroke is not consistent within 1/64" (.396 mm) repeat bleeding procedure until stroke met. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke. Please contact Gage Bilt for more information. -
Page 13: Troubleshooting
TOOL, remove the nose from the tool and disassemble. Replace worn or broken parts. Clean the surface the jaws ride on. b) Stems lodged side by side in the follower. Disassemble, remove stems, and reassemble. c) Incorrect follower. GB703SH-5 3/23... -
Page 14: Overhaul
Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings. - Page 15 (703651) into handle assembly (700343) (Note direction in picture provided) and push with thumb until it stops. Poppet valve assembly sits flush against pin diameter Reinsert pin into hole on handle assembly (700343). in hole Re-attach the lever and tighten set screw. Note: View above shows proper orientation of lever. GB703SH-5 3/23...
- Page 16 If ports are plugged, use needle nose pliers to grasp end of spring (744144), turning clockwise and pulling to dislodge from groove in casting. Valve spring installation tool (744251) will facilitate the proper installation of the spring (744144). Valve sleeve (743144) can be pulled out using valve sleeve removal tool (744152). GB703SH-5 3/23...
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Page 17: Parts Lists
PARTS LIST GB703SH-5 3/23... - Page 18 PARTS LIST GB703SH-5 3/23...
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Page 19: Dexron® Iii Oil Safety Data (Sds)
DISPOSAL CONSIDERATIONS Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB703SH-5 3/23... -
Page 20: Nose Assembly Selection Chart & Accessories
GB703SH-5 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) *Apply Vibra-tite® part # 405125 to all threads and allow it to set 20 minutes prior to assembly. - Page 21 “V” DESIGNATION = PINTAIL COLLECTION BOTTLE OPTIONS The GB703 series installation tools may be ordered with a vacuum system. Gage Bilt offers two varieties (see below). Order GB703 series installation tools fastener specific by adding the appropriate suffix (see selection chart).
- Page 22 Entire tool weight - 4.50 lbs. (2 kg) Pull load - 2,200 (9.8 kN) Pull load - 2,200 9.8 kN) GB703SH-5 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Fill Bottle Air Bleeder Assembly...
- Page 23 This page intentionally left blank GB703SH-5 3/23...
- Page 24 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved Split Riveter Tool Backpacks For 5ft hose Split System Tools. (Sold Separately) DEXRON® IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING. LOCTITE® IS A REGISTERED TRADEMARK OF HENKEL CORPORATION.
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