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Gage Bilt GB703SHAVT Instructions Manual

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ORIGINAL INSTRUCTIONS
S/N: 1386 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.
GB703SHAVT
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
44766 Centre Court Clinton Twp. MI 48038 USA
GAGE BILT
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
solutions1@gagebilt.com / www.gagebilt.com
MADE in USA

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Summary of Contents for Gage Bilt GB703SHAVT

  • Page 1 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GB703SHAVT INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. 44766 Centre Court Clinton Twp. MI 48038 USA GAGE BILT Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 solutions1@gagebilt.com / www.gagebilt.com...

  • Page 2: Table Of Contents

    DEXRON® III Oil Safety Data ..............................16 Nose Assembly Selection Chart and Vacuum Assembly ....................17-18 Alternative Styles ................................19-21 Powerunits / Accessories ..............................22-24 GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 3: Warranty

    1 year after the receipt of the material by the customer. THIS WARRANTY IS MADE IN LEIU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING MERCHANTABILITY. GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 4: Description And Technical Specifications

    This tools unique "split" system provides the operator with a lightweight ergonomic tool. The handle and head assembly when held in hand weighs 3.5 lbs. (1.6 kg). It has a .780” (19.8 mm) fastener setting stroke. The GB703SHAVT split handle installation tool comes with 8 feet (2.4 m) of hose and operates in conjunction with the GB808 series powerunit.

  • Page 5: Description Of Functions

    Actuator Assembly Hydraulic “PULL” Hose Air Line (Feed from Regulator to Actuator). Air Line “RETURN” Lanyard Assembly Image may not reflect actual tool GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 6: Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 7: Principle Of Operation

    PULL Cycle RETURN Cycle Pressurized Air Unpressurized Air Pressurized Oil Unpressurized Oil Images may not reflect actual tool GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 8: How To Set-Up The Gb703Shavt

    DISCONNECT FITTING AIR LINE FROM TOOL AIR OUTLET AIR INLET 1/2” (12.7 mm) AIR HOSE Images may not reflect actual tool A-1291 REGULATOR GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 9: How To Use The Gb703Shavt

    Press actuator to start cycle. Release actuator as soon as fastener breaks. Repeat steps 1 - 4. Images may not reflect actual tool or fastener GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 10: Maintenance And Hydraulic Thread Preparation

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair should be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.

  • Page 11: Filling And Bleeding

    Subtract dimension (B) from dimension (A). If stroke is not consistent within .015" (.396 mm) repeat steps 1 - 9 until stroke met. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke.

  • Page 12: Troubleshooting

    Press gage against the vacuum line or nose assembly to create seal. Optimum vacuum pressure at nose assembly must be between 15 - 22 inHg. (381 - 558.8 mmHg). GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 13: Overhaul

    10. Reassembly sequence is opposite of disassembly. Be sure relative positions of o'rings and back-up rings are as shown in exploded view and part list. Coat hose fitting threads with a non-hardening Teflon® thread compound such as Slic-tite® (Gage Bilt part no. 403237). DO NOT USE TEFLON® TAPE.
  • Page 14 Reinsert pin into hole on handle assembly (700343). Re-attach the lever and tighten set screw. Note: View above shows proper orientation of lever. GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 15: Parts Lists

    PARTS LIST GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 16: Dexron® Iii Oil Safety Data

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 17: Nose Assembly Selection Chart And Vacuum Assembly

    VACUUM ASSEMBLY (Sold Separately) GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 18 NOSE ASSEMBLY SELECTION CHART (Sold Separately) GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 19: Alternative Styles

    Image may not reflect actual tool Pintail Deflector Vacuum SHAV SRAV Bottle Vacuum SHAVT SRAVT Tube Tools with hose kits available to 26 ft (7.92 m) GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 20 Stroke - .780" (19.8 mm) Hand held weight - 4.50 lbs. (2 kg) Entire tool weight - 4.50 lbs. (2kg) Pull load - 2,200 (9.8 kN) GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 21 Pull load - 2,200 9.8 kN) Standard Hyd. Hose Length - 3ft (1.5m) 5ft Hyd. Hoses are recommended with use of Backpack Additional custom lengths are available. GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 22: Powerunits / Accessories

    POWERUNITS Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) *GB808HVB VIDEO AVAILABLE AT: http://www.gagebilt.com/rivet_tools_videos.php GB808 Hose kits available up to 26 ft. GB808V Contact Gage Bilt for all other hose lengths.
  • Page 23 This page intentionally left blank GB703SHAVT SN# 1386 AND ABOVE 6/13 Rev 3/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 24 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved TEFLON® IS A REGISTERED TRADEMARK OF E.I. DUPONT DE NEMOURS & CO. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO. SLIC-TITE® IS A REGISTERED TRADEMARK LA-CO INDUSTRIES INC.

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