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Atom HSP588 Instruction, Use And Maintenance Manual

With movable trolley oildynamic cutting press
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HSP588
WITH MOVABLE TROLLEY
OILDYNAMIC CUTTING PRESS
Instructions, Use and
Maintenance Manual
ATOM S.p.A. Via E.Morosini, 6 – 27029 - Vigevano
Tel. +39.0381.3021 – Fax +39.0381.344303 –
www.atom.it
– email: info.atom@atom.it

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Summary of Contents for Atom HSP588

  • Page 1 HSP588 WITH MOVABLE TROLLEY OILDYNAMIC CUTTING PRESS Instructions, Use and Maintenance Manual ATOM S.p.A. Via E.Morosini, 6 – 27029 - Vigevano Tel. +39.0381.3021 – Fax +39.0381.344303 – www.atom.it – email: info.atom@atom.it...

  • Page 3: Table Of Contents

    HSP588 SUMMARY General information ..................7 Important ............................. 7 Technical data ..........................8 Acoustic emission of the machine ....................9 Programmed cut-counting device (optional) ................. 9 Overall dimensions ........................10 Optionals accessories ........................11 Recommended spare parts ......................11 Spare parts request ........................12 Machine setting up ..................
  • Page 4 HSP588 6.18 Table 18 ............................64 6.19 Table 19 ............................65 6.20 Table 20 ............................66 6.21 Table 21 ............................67 6.22 Table 22 ............................68 6.23 Table 23 ............................69 Use and maintenance manual pag. 4...
  • Page 5 HSP588 GENERAL INFORMATION Use and maintenance manual pag. 5...
  • Page 6 HSP588 Use and maintenance manual pag. 6...

  • Page 7: General Information

    (for assembling see pertinent paragraph). Any reproduction of this catalogue is absolutely prohibited. ATOM S.p.a. expect you may utilize the product at the best with your full satisfaction. For any doubt or further advice, do not hesitate to contact ATOM S.p.a.

  • Page 8: Technical Data

    HSP588 1.2 Technical data Machine types HSP 588 Features 588/1 588/2 588/3 588/5 Maximum cutting power 1500 1600 1600 2000 Cutting table: breadth extent Travelling head size: breadth extent Max daylight (without pad) Adjustable stroke 5÷150 5÷150 5÷150 5÷150 Noise level See paragraph 1.3...

  • Page 9: Acoustic Emission Of The Machine

    HSP588 1.3 Acoustic emission of the machine Features of working and NOT OPERATIVE machine Leq < 70 dB (A) Lpc < 130 dB (C) Features of working and OPERATIVE machine Hide or synthetic leather, thickness 1.5÷2 mm at 15 SPM with 1 layer Leq = 79 dB (A) and Lpc <...

  • Page 10: Overall Dimensions

    HSP588 1.5 Overall dimensions Fig. 1 Ref. Machine types (mm) HSP 588/1 HSP 588/2 HSP 588/3 HSP 588/5 2140 2140 2140 2540 2010 2010 2010 2160 1940 1940 1940 2340 1700 1700 1700 2100 1100 1100 1100 1500 1299 1379...

  • Page 11: Optionals Accessories

    HSP588 1.6 Optionals accessories The machine can be equipped with the following optional accessories: material feeding devices: AL81 - AL82 - AL85 - AL86 PR roll-holders (versions with 4-8-12 rolls) simple cut-counting device programmed cut-counting device magneto-thermal switch (pump and travelling head motors) shock absorbers set of wheels for machine displacement.

  • Page 12: Spare Parts Request

    HSP588 1.8 Spare parts request IMPORTANT: in order to guarantee the perfect efficiency of the machine it is imperative to use ATOM original spare parts. For a quick supply of spare parts the following information is requested: required quantity part number (as shown in the spare parts catalogue pages)
  • Page 13 HSP588 MACHINE SETTING UP Use and maintenance manual pag. 13...
  • Page 14 HSP588 Use and maintenance manual pag. 14...

  • Page 15: Machine Setting Up

    HSP588 2 Machine setting up 2.1 Preliminary operations Before connecting up the machine, ensure that the factory voltage corresponds to the one indicated on the label fixed on the left side of the machine (Fig. 1). If, for any reason, the voltage of the motors should be changed (pump and trolley translation), it is imperative to adapt the transformer voltage to the desired one, moving the pertinent wire.
  • Page 16 HSP588 The travelling head moves correctly: to the left, when actuating the push-button for the trolley displacement (O) Fig. 3 to the right, when actuating the push-button for the trolley displacement (I) Fig. 4 Should the trolley move to the opposite direction it is necessary to change the polarity of the connections.
  • Page 17 HSP588 MAINTENANCE Use and maintenance manual pag. 17...
  • Page 18 HSP588 Use and maintenance manual pag. 18...

  • Page 19: Maintenance

    HSP588 3 Maintenance 3.1 Maintenance operations For a good machine efficiency it is recommended to periodically carry out the following maintenance operations (points e) g) to be carried always when the machine is off !): clean the travelling head slides (code 01003574 - versions /1/2/3, code 01003575 - version /5, table.
  • Page 20 HSP588 the hydraulic oil must have the following chemical-physical features (ISO 46, 3.5° - 4° Engler a 50° - SHELL Tellus 46; - ESSO Nuto H 46; - TOTAL Azolla 46; - AGIP Oso 46. IMPORTANT: replacement of the micro-interrupter for control push-button (code 02000310) Respect the safety measure stated between the push-button upper side and the handle edge, as shown in the picture (table.

  • Page 21: Troubleshooting

    HSP588 3.2 Troubleshooting TROUBLE: Actuating the control pushbuttons (I+L2 or O+L1)) of the machine the travelling head does not to move: check if the stroke-end adjusting handwheel (code 02001743, table. 6) has loosened: in such a case repeat the stroke-end adjustment; check, furthermore, the stroke-end micro-interrupter efficiency (code 02000313, table.
  • Page 22 HSP588 Use and maintenance manual pag. 22...
  • Page 23 HSP588 USE AND RUNNING Use and maintenance manual pag. 23...
  • Page 24 HSP588 Use and maintenance manual pag. 24...

  • Page 25: Use And Running

    HSP588 4 Use and running 4.1 Control devices On the travelling head are located the mechanical controls for the cutting stroke-end adjustment and for the wished daylight between striking plate and cutting-die: (L2) (L1) ADJUSTMENT AUTOMATIC Fig. 1 (G) selector which allows either to insert the operating cycle (AUTOMATIC) or to adjust the cutting stroke- end (ADJUSTMENT);...

  • Page 26: Control Pannel

    HSP588 4.2 Control pannel The control panel, located on the left side of the machine, includes other electric controls: Fig. 2 main switch switch for feeding in and moving back the material (■) potentiometer for travelling head return displacement lamp switch cut-counter switch (○)

  • Page 27: Stroke-End Adjustment

    HSP588 4.3 Stroke-end adjustment To adjust the cutting stroke-end of the machine, operate as follows: loosen the screw (M) and fully rotate anticlockwise the adjusting handwheel (H): the striking plate will rise up to its highest limit (Fig. 3). Fig. 3 move the selector (G) to ADJUSTMENT position and fully turn the handwheel (V) clockwise (Fig.
  • Page 28 HSP588 simultaneously press the synchronized pushbuttons (L): the striking plate will move downward till gently coming into contact with the cutting die (Fig. 6) Fig. 6 unloosen and immediately lock the cutting stroke-end positioning hand-wheel (N) (Fig. 7). Fig. 7 slowly turn counter clockwise the handwheel (V) till the daylight between striking plate and cutting- die is the wished one, keeping in mind also the thickness of the material to be cut;...
  • Page 29 HSP588 rotate clockwise the handwheel (H) to stop the stroke of the striking plate ascent in the wished position then block the screw (M) (Fig. 9); Fig. 9 move the selector (G) to position AUTOMATIC and fully turn the handwheel counter clockwise up to its highest limit (1 turn approx.) (Fig.

  • Page 30: Cutting Operation

    HSP588 4.4 Cutting operation Once the stroke-end adjustment procedure is executed (as described in the previous paragraph), the machine is ready to carry out a complete cutting cycle. Act as follows: IMPORTANT: for a correct use of the cutting press we recommend to always place the cutting-die in the...
  • Page 31 HSP588 it is possible to adjust the cutting power through the ring nut (P) following indications written on the proper plate (Fig. 14); Fig. 14 the potentiometer (T) is utilized to cut compressible materials (foam rubber, expanded materials, etc.) (Fig. 15);...
  • Page 32 HSP588 Use and maintenance manual pag. 32...
  • Page 33 HSP588 DIAGRAMS AND NOMENCLATURE Use and maintenance manual pag. 33...
  • Page 34 HSP588 Use and maintenance manual pag. 34...

  • Page 35: Diagrams And Nomenclature

    HSP588 5 Diagrams and nomenclature 5.1 HSP 588 Wiring diagram nomenclature Code Components description 02000658 110V secondary circuit (2A) fuse 02E01551 30V secondary (6.3A) fuse 02001907 24V secondary (4A) fuse 02003100 Printed circuit card 02E04530 24V AC/DC 1NO/NC relay-movement 1...
  • Page 36 HSP588 Use and maintenance manual pag. 36...
  • Page 37 HSP588 Use and maintenance manual pag. 37...

  • Page 38: Printed Circuit Card Description

    HSP588 5.2 Printed circuit card description Trolley connector Feeding and electrovalves outputs connector Trolley stroke-end Control panel connector DL10 DL12 DL11 DL13 HSP 588 Printed circuit card The printed circuit card (code 02003100, table. 13), which controls all the machine functions, is located inside the electrical equipment protecting cover (left side of the machine).

  • Page 39: Al 81-82 Wiring Diagram Nomenclature

    HSP588 DL8) right trolley displacement output led: this led lights up when the printed circuit card feeds the remote control reverser coil (N.5) for trolley displacement to right; left trolley displacement output led: this led lights up when the printed circuit card feeds the DL9) remote control reverser coil (N.5) for trolley displacement to left;...

  • Page 40: Al81-82 Wiring Diagram

    HSP588 5.4 AL81-82 Wiring diagram Use and maintenance manual pag. 40...

  • Page 41: Al 85-86 Wiring Diagram Nomenclature

    HSP588 5.5 AL 85-86 Wiring diagram nomenclature Code Part description 02002287 Feeder motor remote control reverser 02002448 1/1.6A 380/420V feeder motor thermal relay (optional) 02002449 1.6/2.5A 220/240V feeder motor thermal relay (optional) 02001346 220/380V 50Hz feeder motor 02001347 260/450V 50Hz feeder motor...

  • Page 42: Al85-86 Wiring Diagram

    HSP588 5.6 AL85-86 Wiring diagram Use and maintenance manual pag. 42...

  • Page 43: Oildynamic Diagram

    HSP588 5.7 Oildynamic diagram Use and maintenance manual pag. 43...

  • Page 44: Oildynamic Diagram Nomenclature

    HSP588 5.8 Oildynamic diagram nomenclature Code Components description Version 01003863 Suction filter 02003066 Oil-dynamic gear pump for 50Hz motor 02003083 Oil-dynamic gear pump for 60Hz motor 02002831 High pressure relief valve 02003048 Cutting electro-valve 02003047 Stroke-end positioning electro-valve 02003049 One way restrictor for stroke-end adjustment...
  • Page 45 HSP588 SPARE PARTS Use and maintenance manual pag. 45...
  • Page 46 HSP588 Use and maintenance manual pag. 46...

  • Page 47: Spare Parts

    HSP588 6 Spare parts 6.1 Table 1 01005804 01010593 02000525 02000349 01005803 02002744-50Hz 02002745-60Hz 01010503 HSP 588/1 01010504 HSP 588/2/3 01010505 HSP 588/5 02002746 02003098 HSP 588/1 02000738 HSP 588/2/3 02002304 02000739 HSP 588/5 01010150 01010591 02000350 02000540 01010590 Use and maintenance manual...
  • Page 48 HSP588 6.2 Table 2 02000600 02000349 01010404 01010406 HSP588/1/2/3 01010407 HSP588/5 01010401 02000121 02000987 02009469 02000127 Use and maintenance manual pag. 48...
  • Page 49 HSP588 6.3 Table 3 01010560 HSP 588/1/2/3 01010561 HSP 588/5 02000121 02000349 01010556 HSP 588/1/2/3 01010557 HSP 588/5 01010595 01005880 02000515 01003531 02000349 02000216 02001124 02000525 01003538 02000313-V3 02001141 02000698-VBR1 02000521 01003574 HSP 588/1/2/3 01003575 HSP 588/5 02000349 01010587 02000118...
  • Page 50 HSP588 6.4 Table 4 02000543 02001140 01010605 02002662 01010606 01003554 01010170 01003547 02001739 02000496 02000543 02000496 01010170 01003554 01010604 02001739 02000559 01003547 01010606 02001140 02002662 Use and maintenance manual pag. 50...
  • Page 51 HSP588 6.5 Table 5 02001831 02001742 01003545 01005789 01010601 02000514 01003614 01010602 01003544 02001750 01010596 02000352 02002457 02001741 01010603 02001750 01010597 01010598-50 Hz 02001220 01010599-60 Hz 02002468 HSP 588/5 01010275 02002465 HSP 588/1/2/3 02003054 02000352 01010600 02002319 02000127 02000500 02002309...
  • Page 52 HSP588 6.6 Table 6 01012875 02012491 02000521 01012873 01003561 01003626 02004021 01003566 01003560 01003567 01012919 01010529 01003624 01003637 02000051 01000968 01002058 01002059 01002057 01010581 01005820 02001837 01010577 01003564 01003563 02001743 02002346 02000147 02001420 01003573 02000206 02000349 01003625 02000115 02000519 02000519...
  • Page 53 HSP588 6.7 Table 7 01010080 01005997 01010680 HSP 588/1/2 01010681 HSP 588/3/5 02002296 02000148 01010613 02000338 02001568 02003060 01010615 02000607 02002316 01003522 02002326 02001828 01010612 02001866 01010545 HSP 588/1/2 01010546 HSP 588/3/5 01010536 HSP 588/1 01010537 HSP 588/2 01010538 HSP 588/3/5...
  • Page 54 HSP588 6.8 Table 8 02000262 02003064 02003110 02002830 02000262 01005764 02000262 01010281 02000521 01010703 01010704 02000262 02002453 02000262 02002792 02000551 02000548 02003066 50Hz 02000541 02003083 60Hz 02000350 02000667 01010705 01003874 02000667 01003730 01003758 02000339 01003759 02000541 02001902 01003863 01010619 01010620...
  • Page 55 HSP588 6.9 Table 9 01003873 02000349 02001152 02003063 02003064 02003064 02000262 02000262 02000262 02003064 02003049 02002636 02003095 HSP 588/1 02003062 HSP 588/2/3/5 02002637 02003048 01010618 HSP 588/2/3/5 02002713 02001568 02002222 02002831 02001746 02003907 Use and maintenance manual pag. 55...
  • Page 56 HSP588 6.10 Table 10 02000148 02002186 01005878 02000148 02002186 02000543 01003897 02002186 02000339 02001124 01010614 01003873 02002186 02001124 02003061 01003899 02002202 02000127 01005807 02002714 02002214 01010552 HSP 588/1/2/3 01010553 HSP 588/5 01005810 HSP 588/1/2/3 01005713 HSP 588/5 02002300 HSP 588/1/2/3...
  • Page 57 HSP588 6.11 Table 11 02006693 02000349 02000987 02000349 01002007 Use and maintenance manual pag. 57...
  • Page 58 HSP588 6.12 Table 12 02E05143 – 380V/50Hz 02E05495 – 220V/60Hz 02E05143 01014016 02003102 02001907 (4A-24V) 02E01551 (6.3A-30V) 02000658 (2A) 02003100 02006120 02001907 (4A-24V) 02001951 02000807 AD22100A 02001421 optional optional 02001422 02001420 02001422 01010160(optional) AL81/82 01010161 (optional) AL81/82-85/86 02000280 01010623 02000478 Use and maintenance manual pag.
  • Page 59 HSP588 6.13 Table 13 Use and maintenance manual pag. 59...
  • Page 60 HSP588 6.14 Table 14 01003638 01002930 AL 81 01002963 AL 82 02000493 02000337 02001532 02002014 02000987 02001443 02002031 02002225 01026768 AL 81 01026777 AL 82 02E02694 01002948 02002724 01E00667 01003639 01E00669 02000525 02001385 02008970 02008238 02008159 02010099 02002031 optional 02009988 V380/440...
  • Page 61 HSP588 6.15 Table 15 01010830 02000498 01002914 02002031 01002904 02001328 01002918 02001334 02001325 02001321 02001359 02001323 02001335 01026504 01002910 02000532 02002226 02000206 02001341 02000121 02000125 01002920 01002363 02000467 01002954 AL82 01002919 01002915 AL 81 02001337 02000556 02001246 01002362 AL 81...
  • Page 62 HSP588 6.16 Table 16 02001340 02001343 02001589 02001329 02000126 02000351 02000498 02000012 01002925 02001326 01002921 02000012 02000216 01002924 02001338 01002926 02002227 02001326 02001344 01002927 01002913 01002924 02001336 02001336 01002905 02001341 02001346 V220/380 50Hz 02001347 V260/450 50Hz 02001348 V240/420 50Hz 02001324...
  • Page 63 HSP588 6.17 Table 17 02000498 01010829 02001322 02001335 02001212 02001324 02001331 01002917 02001359 01026505 02000922 02001327 02001080 02001080 02001327 01002917 01002908 02001331 02001330 02001339 02001212 02000498 02000081 02001330 01002916 02001333 02001333 02000510 02000081 01002906 02002227 02001342 01002924 01002928 AL 81...
  • Page 64 HSP588 6.18 Table 18 01002914 02001330 02001322 02000498 02001212 01002916 02001331 01002917 02001333 02000081 02001328 02001339 02001080 02001327 02001327 02001080 01002909 01002917 02001331 02001212 01002902 02000922 01002912 02000081 02001333 01002928 AL 81 01002916 01002950 AL 82 02000498 02001342 02001330 Use and maintenance manual...
  • Page 65 HSP588 6.19 Table 19 01003638 01002930 AL 85 01002963 AL 86 02001532 02000987 02000493 02000337 01003639 02000525 01E00368 02002031 02002287 02008238 02002448 (V380/1-1.6A) optional 02002449 (V220/1.6-2.5A) optional 02001357 03000582 Use and maintenance manual pag. 65...
  • Page 66 HSP588 6.20 Table 20 01010830 02001763 01002981 02001586 02000521 01002914 02000498 01002977 02001328 02001321 01002978 01002904 02000521 02001325 02001321 01002979 02001359 01002980 01002986 01002976 02001549 02001981 01026504 01002983 01002984 02000532 02001759 02001324 01002982 02000225 01002985 02001983 02001982 01002988 02000206 01004132...
  • Page 67 HSP588 6.21 Table 21 02000498 01010829 02001322 02001335 02001212 02001324 02001331 01002917 02001359 01026505 02000922 02001327 02001080 02001080 02001327 01002917 01002908 02001331 02001330 02001339 02001212 02000498 02000081 02001330 01002916 02001331 02001333 02000510 02000081 01002906 02002227 02001342 01002924 01002928 AL 85...
  • Page 68 HSP588 6.22 Table 22 01002914 02001330 02001322 02000498 02001212 01002916 02001331 01002917 02001333 02000081 02001328 02001339 02001080 02001327 02001327 02001080 01002909 01002917 02001331 02001212 01002902 02000922 01002912 02000081 02001333 01002928 AL 85 01002916 01002950 AL 86 02000498 02001342 02001330 Use and maintenance manual...
  • Page 69 HSP588 6.23 Table 23 01000047 01001732 01000048 01000046 for rolls 1600 mm. width 01000891 for rolls 2000 mm. width 01000042 01000038 for rolls 1600 mm. width 01000890 for rolls 2000 mm. width 01000032-4 rolls 500mm. max 01000034-8 rolls 500mm. max 01000213-12 rolls 300mm.

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