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1. Attach the valve mount bracket (Pt. No.
10H51) to the main frame as indicated on
Pg. 5-12 with the fasteners provided (see
Pg. 5-8).
2. Mount the hydraulic control valve assembly
(Pt. No. 20P39) to the valve mount bracket
as shown on Pg. 5-12 with the fasteners
provided.
3. Install the hydraulic adapters, connect the
hydraulic tubing & hoses (Pt. Nos. 10P73,
11P98, & 11P99) to the control valve
assembly as indicated on Pg. 5-10. The
tubing should be supported by the clamp
assemblies that are provided in the Loose
Parts Box (see Pg. 5-8).
4. Determine the best location in the cab for
the control levers (Pt. No. 20P08). The
location should be such that the controls
can be easily reached while operating the
truck. A control lever console (Pt. No.
20P09) is provided to facilitate the mounting
of the control levers (see Pg. 5-12).
5. Assemble and install the control lever
console (see Fig. E). Typically, the console
is fastened to the floor of the cab and the
control cables are routed through additional
holes drilled in the floor. Your installation
may require that additional brackets be
fabricated, or other modifications made.
6. Attach the control cables to the control
levers and route the cable through the holes
in the cab. Install the control levers in the
console. Levers should be installed such
that when the levers are pushed forward the
control cable is extended. See Pg. 5-12
(Manual Control Assembly) for control lever orientation.
7. Route the cables to the control valve location and attach them to the control valve with the
bonnet connection kits provided (Pt. No. 20P10). See the following instruction sheet for
installation procedures. The control cables supplied are 96 inches long. Your mounting
may require different length control cables, which can be purchased locally or through
SwapLoader. Take proper care when routing the control cables, as a good cable path is
essential for a proper operating system. Keep bends in the cable path to a minimum and be
as generous as possible. Under no circumstances should any bend be tighter than an 8"
radius. Protect the cable from heat above 225 degrees F. and avoid hot areas such as
exhaust pipes, etc. Protect the cable from physical damages such as pinching or crushing,
2-4
CONTROLS INSTALLATION – MANUAL
Section II: Installation
Figure E
2.0.INS.SL-222
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