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Efco SWAPLOADER SL-222 Parts And Operation Manual

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"Hooked on Quality"
MODEL
SL-222
P A R T S A N D O P E R A T I O N M A N U A L
HOIST SERIAL N U MB ER

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Summary of Contents for Efco SWAPLOADER SL-222

  • Page 1 “Hooked on Quality” MODEL SL-222 P A R T S A N D O P E R A T I O N M A N U A L HOIST SERIAL N U MB ER...

  • Page 3: Table Of Contents

             TABLE OF CONTENTS INTRODUCTION Letter to Customer ............................. 1-1 Warranty Statement ..........................1-2 Safety Suggestions ............................ 1-3 Decals ................................ 1-5 Serial Number Locations ..........................1-8 INSTALLATION Initial Inspection ............................2-1 General Installation Procedure ........................2-1 Hoist Installation ............................2-2 Controls Installation - Manual........................
  • Page 4          PARTS Base Hoist w/ Fixed Jib Assembly ......................5-1 Main Frame Sub-Assembly ........................5-2 Pivot Joint Sub-Assembly .......................... 5-3 Outer Tube Sub-Assembly ......................... 5-4 Safety Latch Sub-Assembly ........................5-5 Fixed Jib Sub-Assembly ..........................5-6 Body Lock w/ Shelf Sub-Assembly ......................5-7 Hoist Installation Kit ............................

  • Page 5: Introduction

    Section I: Introduction  TO THE CUSTOMER: Your new SwapLoader Hoist was carefully designed and manufactured to give years of dependable service. To keep it operating efficiently, read the instructions in this manual thoroughly. It contains detailed descriptions and instructions for the efficient operation and maintenance of your SwapLoader.

  • Page 6: Warranty Statement

    Section I: Introduction  SWAPLOADER, U.S.A., LTD 1800 N.E. BROADWAY, DES MOINES, IOWA 50313 LIMITED WARRANTY STATEMENT Effective September 1, 2009 SwapLoader U.S.A., Ltd., (SwapLoader), warrants to the original purchaser of any new SwapLoader product sold by an authorized SwapLoader distributor or service center, that such products are free of defects in material and workmanship.

  • Page 7: Safety Suggestions

    Section I: Introduction    SAFETY SUGGESTIONS Do not operate or service this equipment until you have been properly trained and instructed in its use and have read the operation and service manual. Do not operate this equipment on uneven ground. Do not drive with the hoist in the dump position or with the hook to the rear.

  • Page 8: Decals

    Section I: Introduction  Make sure work area is clear of people and obstacles prior to dumping or unloading containers. SwapLoader strongly recommends that a backup alarm be installed on the truck chassis. The operation of the hook hoist is that the truck is backed up to the body to pick it up and so there is a potential pinch point between the body and the hook.
  • Page 9 Section I: Introduction    ITEM DESCRIPTION 90P07 OPERATION & SERVICE MANUAL 90P08 HOIST-BODY SPECIFICATIONS 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P12 LEVER CONTROL 90P13 SAFETY INSTRUCTIONS 90P14 SWAPLOADER - JIB 90P18 RELIEF VALVE 90P78 HIGH PRESSURE FLUID 90P87 SL-222 91P06...
  • Page 10 Section I: Introduction    The following is a list of all the SwapLoader Safety Decals, and their part numbers. Please use when reordering replacement decals. 90P07 – OPERATIONS & SERVICE MANUAL 90P08 – HOIST-BODY SPECIFICATIONS 90P09 – HYDRAULIC OIL SPECIFICATIONS 90P10 – HYDRAULIC OIL FLAMMABLE 90P11 –...
  • Page 11 Section I: Introduction    90P14 – SWAPLOADER - JIB 90P18 – RELIEF VALVE 90P78 – HIGH-PRESSURE FLUID 90P87 – SL-222 91P06 – LUBRICATION POINTS 90P91 – ADJUSTABLE JIB OPERATION 1.0.INT.SL-222...

  • Page 12: Serial Number Locations

    Section I: Introduction    Serial Number Locations on a SwapLoader Hoist Serial Number Tag is located at the front driver side of the hoist (gray arrow on first picture). The Serial Number is also stamped into the frame of the   hoist on the top of the “inner rail” shown at the rear of the hoist  ...

  • Page 13: Initial Inspection

    Section II: Installation  INITIAL INSPECTION When the hoist is installed and ready for delivery, it is your responsibility to fill out and submit the Product Registration Form. Visit https://www.swaploader.com/warranty-registration/ complete this form.  When the SwapLoader hoist is received from the factory, you should inspect the hoist for damage, which may have occurred in shipment.

  • Page 14: Hoist Installation

    Section II: Installation  HOIST INSTALLATION TO TRUCK CHASSIS 1. Place the SL-222 hoist assembly on the truck chassis. The truck chassis mounting surface should be flat without any steps or protrusions. If necessary, shim bars need to be added to ensure a flat surface on which to support hoist. It is advised to clamp the main frame of the hoist to the truck chassis prior to install of the mount brackets.
  • Page 15 Section II: Installation    64H34) and the rear brackets (Pt. No. 64H37). Locate the mount brackets on the side of the hoist as indicated in Fig. B. Adjust locations as necessary to miss chassis suspension, brackets, etc. When positioning the brackets allow for mounting the control valve assembly and the hydraulic tank.

  • Page 16: Controls Installation - Manual

    Section II: Installation  CONTROLS INSTALLATION – MANUAL 1. Attach the valve mount bracket (Pt. No. 10H51) to the main frame as indicated on Pg. 5-12 with the fasteners provided (see Pg. 5-8). 2. Mount the hydraulic control valve assembly (Pt. No. 20P39) to the valve mount bracket as shown on Pg.
  • Page 17 Section II: Installation    and do not use cable supports, which may crush or deform the cable. Allow room for flexing where the cable is attached to moving parts of the equipment, so that the cable is neither kinked nor stretched. INSTALLATION PROCEDURE FOR A HYDRAULIC CONTROL CABLE TO HYDRAULIC VALVE WITH BONNET CONNECTION KIT 1.

  • Page 18: Controls Installation - Air Shift (Option)

    Section II: Installation  CONTROLS INSTALLATION - AIR SHIFT (OPTION) 1. Attach the valve mount bracket (Pt. No. 10H51) to the Main Frame as indicated on Pg. 6-2 with the fasteners provided. 2. Mount the hydraulic control valve assembly (Pt. No. 20P39) to the valve mount bracket as shown on Pg.

  • Page 19: Ehv Installation (Option)

    Section II: Installation    EHV INSTALLATION (OPTION) 1. Review all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation.  Electric Over Hyd. Valve - SERVICE PARTS SL-222   PART ITEM DESCRIPTION 2. Mount the 22P62 EHV to the hoist’s 13P36 Hose Assy 83.5 08-08FJ/08FJ45 Main Frame and attach all hoses, hose...
  • Page 20 Section II: Installation    3. Route control harness from valve into the truck cab. Determine the best location in the cab for the control box location and install with mounting screws (included). The location should be such that the controls can be easily reached while operating the truck.    ...

  • Page 21: P.t.o. Selection

    Section II: Installation    P.T.O. SELECTION The next step is to select and install a direct drive type P.T.O. to the transmission. Please contact your local truck equipment representative for the correct unit sized on the following criteria which is based on the SwapLoader provided pump: P.T.O.

  • Page 22: Pump Installation

    Section II: Installation  HOW TO IDENTIFY PUMP ROTATION To better understand the effects of pump rotation we must consider the path that oil takes through the pump. Oil enters the pump through the inlet (suction) port, travels around the outside of the gears, and is forced out through the outlet (exhaust) port. Oil enters and exits the pump in the direction of its rotation.

  • Page 23: Hydraulic Tank Installation

    Section II: Installation  5. Install the pressure hose as indicated. Tie up the pressure and suction hoses as necessary. Again, be sure the hoses are routed to avoid exhaust components and to stay clear of the drive shaft. HYDRAULIC TANK INSTALLATION 1. Select a location to mount the hydraulic tank. Reference Fig. F or Pg. 5-12 for the suggested location of the hydraulic tank to the rear of the control valve assembly on the left- hand side of the truck.

  • Page 24: Start Up Procedure

    Section II: Installation  START UP PROCEDURE 1. Fill the hydraulic tank with hydraulic oil (see oil specification in Section IV: Maintenance.) 2. Prime the pump by loosening the clamp on the suction hose at the pump. Pull the hose back off the fitting till the air is bled from the line. Push the hose back on the fitting and retighten the clamp.
  • Page 25 Section II: Installation  200 SERIES SUB-FRAME CRITIICAL DIMENSIONS 200 SERIES SUB-FRAME DIMENSIONS HOIST COMPATABILITY SL-2418HD 84 1/8” [2137 mm] 24” [610 mm] SL-225 110 3/4” [2813 mm] 36” [915 mm] SL-180/185/212/214/240 111 3/4" [2839 mm] 48” [1220 mm] SL-205 122 3/4" [3118 mm] 36”...

  • Page 26: Subframe Critical Dimensions

    Section II: Installation  300 SERIES SUB-FRAME CRITICAL DIMENSIONS LIFT BAR DETAIL 300 SERIES SUB-FRAME DIMENSIONS HOIST COMPATABILITY SL-160/212/214/240/330/400/412 111 3/4” [2839 mm] 36” [915 mm] SL-220/222/406/518 123 3/4” [3143 mm] 48” [1220 mm] SL-520 154 1/2" [3925 mm] 48” [1220 mm] NOTE: A STRUCTURAL JIB CONTACT POINT LOCATED AS LOW AS ALLOWABLE ON THE CONTAINER FRONT IS REQUIRED.
  • Page 27 Section II: Installation  400 SERIES SUB-FRAME CRITICAL DIMENSIONS LIFT BAR DETAIL 400 SERIES SUB-FRAME DIMENSIONS HOIST COMPATABILITY SL-518 111 3/4” [2839 mm] 36” [915 mm] SL-240/330/400 123 3/4” [3143 mm] 36” [1220 mm] SL-220/222/406/518 132 1/8" [3356 mm] 48” [1220 mm] SL-520/650 154 1/2”...
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  • Page 29 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – REAR BUMBER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. 2. Trim truck frame to indicated dimensions (see Fig. A). These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted. 3.
  • Page 30 Section II: Installation - Accessories BUMPER LOCATION CHART DIMENSION B (MAX) Figure B SL-105 SL-145 SL-212 SL-220 SL-2418 SL-330 SL-412 SL-406 SL-650 DIM. A SL-160 SL-214 SL-222 SL-400 SL-518 SL-240 SL-520 24 5/8” 13 1/2" 15 3/4" 15 1/4" 17” 14 1/4"...
  • Page 31 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – REAR BUMBER ASSEMBLY w/ EXTENSIONS 1. Review all directions and diagrams provided before starting bumper installation. 2. Trim truck frame to indicated dimensions (see Fig. A). These dimensions will facilitate the mounting of the rear light assembly if it is also being mounted. 3.
  • Page 32 Section II: Installation - Accessories BUMPER LOCATION CHART DIMENSION B (MAX) SL-105 SL-145 SL-212 SL-220 SL-2418 SL-330 SL-412 SL-406 SL-650 DIM. A SL-160 SL-214 SL-222 SL-400 SL-518 SL-240 SL-520 24 5/8” 1 3/4" 22 1/2" 21 3/4" 25 1/4” 21 3/4" * 21 1/2”...
  • Page 33 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – FOLDING BUMBER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. Typically, a folding bumper is needed when the rear of the container extends beyond the back of the truck such that the distance between the truck bumper and container rear exceeds 24”...
  • Page 34 Section II: Installation - Accessories MATERIAL LIST FOR 51H44 5. Assemble the Bumper ITEM PART # DESCRIPTION WT-lb/ea. Assembly to the Front and 51H45 Slip Bracket Wdmt 9.71 Rear Brackets (see Fig. C). 51H46 Bumper Tube Wdmt 47.83 Refer to the Typical Bolted 62H84 Pivot Arm 24.79...

  • Page 35: Drop Down Bumper Assembly

    Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – DROP DOWN BUMPER ASSEMBLY 1. Review all directions and diagrams provided before starting bumper installation. Typically, a drop down bumper is needed when the rear of the container extends beyond the back of the truck such that the distance between the truck bumper and container rear exceeds 24”...
  • Page 36 Section II: Installation - Accessories MATERIAL LIST FOR 51H11 ITEM PART # DESCRIPTION WT-lb/ea. 51H12 Long Pivot Arm R.H 16.08 51H13 Long Pivot Arm L.H. 16.08 51H14 Short Pivot Arm R.H. 8.89 51H15 Short Pivot Arm L.H. 8.89 51H16 Bumper Tube 113.05 51H17 Mount Bracket...

  • Page 37: Fender Assembly, Single Axle

    Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – FENDER ASSEMBLY, SINGLE AXLE 1. Review all directions and diagrams provided before starting fender installation. 2. Center fender above tire using block to maintain the proper height. Fender should be approximately 5” above tire to allow for suspension movement (see Fig.
  • Page 38 Section II: Installation - Accessories MATERIAL LIST FOR 10H93 OR 11H13 ITEM PART # DESCRIPTION WT-lb/ea. 10H74 Fender Bracket Wdmt. 8.05 21H37 Mounting Plate 1.09 21H42 Rubber Spacer 0.85 21H61 Fender Tube 1.26 00P34 3/8-16 UNC Locking Nut 0.02 00771 3/8 Dia.

  • Page 39: Fender Assembly, Tandem Axle

    Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – FENDER ASSEMBLY, TANDEM AXLE 1. Review all directions and diagrams provided before starting fender installation. Center fender above tire using block to maintain the proper height. Fender should be approximately 6” above tire to allow for suspension movement (see Fig. A). A maximum width of 48”...
  • Page 40 Section II: Installation - Accessories MATERIAL LIST FOR 11H14 ITEM PART # DESCRIPTION WT-lb/ea. 10H74 Fender Bracket Wdmt 8.05 21H37 Mounting Plate 1.09 21H42 Rubber Spacer 0.85 21H61 Fender Tube 1.26 00P34 3/8-16 UNC Locking Nut 0.02 00P44 3/8-16 UNC x 1 1/2 HHCS 0.07 00P78 Ø3/8”...
  • Page 41 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – LIGHT BAR ASSEMBLY 1. Review all directions and diagrams provided before starting rear light bar installation. 2. Trim truck frame to indicated dimensions (see Fig. A). This step may have already been performed if a bumper was previously installed.

  • Page 42: Light Bar Assembly

    Section II: Installation - Accessories MATERIAL LIST FOR 51H68 ITEM PART # DESCRIPTION WT-lb/ea. 51H69 Stub Light Bar Weldment 8.54 63H08 Center Plate 27.33 00P44 3/8-16 x 1 1/2 HHCS 0.07 00P34 3/8-16 Locking Hex Nut 0.02 00771 Ø3/8 Flat Washer 0.01 01P18 5/8-11 x 3 HHCS...
  • Page 43 Section II: Installation - Accessories 2-31 2.8.INS.ACC.LEDLB...
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  • Page 45: Roller & Roller Mount Assembly

    Section II: Installation ‐ Accessories  INSTALLATION INSTRUCTIONS – ROLLER & ROLLER MOUNT ASSEMBLY 1. Review all directions and diagrams provided before starting roller and roller mount installation. 2. Locate position for roller mount brackets (Pt. No. 32H03) between cross sills of the container. Rollers should be positioned as far back and as wide as possible for stability. For hoist and folding bumper clearance, do not place brackets any closer than 11”...
  • Page 46 Section II: Installation ‐ Accessories    4. Once the mount brackets are located on the container, weld the roller mount brackets in place (see Fig. A). 5. Install the roller (Pt. No. 10H12) between the brackets with the roller axle (Pt. No. 10H31) and the fasteners provided (see Fig.

  • Page 47: Toolbox

    Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – TOOLBOX 1. Review all directions and MATERIAL LIST FOR 10H92 OR 11H12 diagrams provided before ITEM PART # DESCRIPTION WT-lb/ea. starting toolbox installation. 10H88 18” Toolbox Bracket 11.34 22H71 Toolbox Rubber Spacer 2.
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  • Page 49: Operation

    Section III: Operation  OPERATING INSTRUCTIONS LOADING A CONTAINER STEP 1. ENGAGE THE P.T.O. (REFER TO P.T.O. MANUAL FOR OPERATION). STEP 2. RETRACT THE JIB (RIGHT CONTROL LEVER BACKWARD). THEN, TILT THE ARM BACKWARD (LEFT CONTROL LEVER BACKWARD). STEP 3. MAKE SURE THE WORK AREA IN FRONT OF THE CONTAINER IS CLEAR OF PEOPLE AND OBSTACLES. MOVE THE TRUCK BACKWARDS UNTIL THE HOOK ENGAGES THE CURVED LIFTING BAR OF THE CONTAINER.
  • Page 50 Section III: Operation    LOADING A CONTAINER (cont’d) STEP 4. CYCLE THE ARM FORWARD (LEFT CONTROL LEVER FORWARD), MAKING SURE THE CURVED LIFTING BAR IS SECURELY ATTACHED TO THE HOOK. RELEASE THE BRAKES OF THE TRUCK AND STEER TO CORRECTLY ALIGN THE TRUCK WITH THE CONTAINER. WATCH THE CONTAINER RAILS TO SEE THAT THEY COME TO REST CENTERED ON THE REAR ROLLERS.

  • Page 51: Placing A Container On The Ground

    Section III: Operation    PLACING A CONTAINER ON THE GROUND: STEP 1. MOVE THE SLIDING JIB ALL THE WAY BACK (RIGHT CONTROL BACKWARD) UNTIL MECHANICAL JIB LATCHES UNLOCK. STEP 2. TILT THE ARM BACKWARDS (LEFT CONTROL BACKWARD). WHEN THE CONTAINER TOUCHES THE GROUND, RELEASE THE BRAKES TO FREE THE TRUCK FOR FORWARD MOVEMENT CAUSED BY THE CONTAINER.
  • Page 52 Section III: Operation    CHANGING HOOK HEIGHT: 54” TO 62” JIB HEIGHT ADJUSTMENT PROCEDURE CAUTION: THE FOLLOWING IS THE RECOMMENDED PROCEDURE FOR CHANGING HOOK HEIGHTS ON THE ADJUSTABLE JIB FROM 54” TO 62” HEIGHTS. FAILURE TO FOLLOW AND ADHERE TO THIS PROCEDURE MAY RESULT IN POSSIBLE PROPERTY DAMAGE AND/OR PERSONAL INJURY.
  • Page 53 Section III: Operation    CHANGING HOOK HEIGHT: 54” TO 62” JIB HEIGHT ADJUSTMENT PROCEDURE (cont’d) STEP 4. CONTINUE TO TILT TELESCOPIC ARM REARWARD UNTIL THE DUMP CYLINDERS ARE FULLY EXTENDED. REPLACE LOCK PIN AND SECURE WITH HITCH PIN. WARNING: DO NOT REMOVE LOCK PIN ON THE ADJUSTABLE JIB WHILE JIB IS IN THE 54” HOOK POSITION AND THE TELESCOPIC ARM IS TILTED REARWARD (AS SHOWN).
  • Page 54 Section III: Operation    CHANGING HOOK HEIGHT: 62” TO 54” JIB HEIGHT ADJUSTMENT PROCEDURE CAUTION THE FOLLOWING IS THE RECOMMENDED PROCEDURE FOR CHANGING HOOK HEIGHTS ON THE ADJUSTABLE JIB FROM 62” TO 54” HEIGHTS. FAILURE TO FOLLOW AND ADHERE TO THIS PROCEDURE MAY RESULT IN POSSIBLE PROPERTY DAMAGE AND/OR PERSONAL INJURY. MAKE SURE WORK AREA IS CLEAR OF PEOPLE AND OBSTACLES PRIOR TO CHANGING THE HOOK HEIGHT ON THE ADJUSTABLE JIB.
  • Page 55 Section III: Operation    CHANGING HOOK HEIGHT: 62” TO 54” JIB HEIGHT ADJUSTMENT PROCEDURE (cont’d) STEP 4. WITH THE TELESCOPIC JIB FULLY EXTENDED IN THE TRANSPORT POSITION (AS SHOWN); REPLACE THE LOCK PIN AND SECURE WITH HITCH PIN. WARNING: DO NOT REMOVE LOCK PIN ON THE ADJUSTABLE JIB WHILE JIB IS IN THE 62” HOOK POSITION AND THE TELESCOPIC ARM IN TRANSPORT POSITION (AS SHOWN).
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  • Page 57: Rear Roller Spacing Adjustment Instructions

    Section III: Operation  REAR ROLLER SPACING ADJUSTMENT INSTRUCTIONS Industry standard for the outside rail width dimension on subframe longsills is either 40 1/2” or 41-5/8” (see illustration below). For most 35 5/8” hook height (100 series) and 53 7/8” hook height (200/300 series) subframes the outside width dimension of the longsill rails is 41 5/8”. For most 61 3/4”...
  • Page 58 Section III: Operation    REAR ROLLER SPACING ADJUSTMENT INSTRUCTIONS (cont’d) NARROW TO WIDE ROLLER SPACING ADJUSTMENT: To change a hoist from the narrow roller spacing to a wide roller spacing follow these instructions: 1. Loosen and remove the retaining bolts, washers and roller retainer. 2.

  • Page 59: Maintenance Instructions

    Section IV: Maintenance  MAINTENANCE INSTRUCTIONS 1. Lubricate with grease (refer to lubrication diagram).  Lifting hook on jib (if operating the adjustable jib be sure to rotate and grease hook).  Jib slide - top, bottom, and side guides. 2. Check hydraulic oil level. with the hoist in the transport position (lift cylinders retracted and jib cylinder extended –...

  • Page 60: Lubrication Diagram

    Section IV: Maintenance  LUBRICATION DIAGRAM LEGEND GW = Grease Weekly GM = Grease Monthly   4.0.MAI.SL-222...

  • Page 61: Hydraulic Oil Specifications & Interchange Chart

    Section IV: Maintenance  HYDRAULIC OIL SPECIFICATION & INTERCHANGE CHART Select an ISO grade of Premium Anti-Wear Hydraulic Oil that is optimum for your location. HYDRAULIC OIL SELECTION CHART Ambient Temperature Viscosity Range ISO Grade F° C° SUS @ 100 °F -10 to 85 -23 to 29 150-170 10 to 110...
  • Page 62 Section IV: Maintenance    MAST LOCK INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists come with a mast lock (safety latch) assembly that is located on the bottom side of the outer tube. When the jib is extended the mast lock then engages the latch bars (forks) on the pivot joint, making the jib, outer tube, and pivot joint into a continuous member for raising the container or body up into a dump mode.

  • Page 63: Jib Lockout Valve Inspection & Adjustment Instructions

    Section IV: Maintenance    ADJUSTMENT If after inspecting all mast lock components and making any necessary repairs the gap between the mast lock and latch bars on the pivot joint is still incorrect, then an adjustment will need to be made. Please complete the following steps: 1.
  • Page 64 Section IV: Maintenance    the jib lockout valve roller. The roller should be depressed by the valve ramp so that 1/8” to 3/16” of the roller is exposed from the end cap (see illustration below). ADJUSTMENT Should the jib lockout valve need adjustment the first step will be to loosen the mount bracket screws (see illustration above).

  • Page 65: Pressure Check Instructions

    Section IV: Maintenance  PRESSURE CHECK INSTRUCTIONS When performing a pressure check on a SwapLoader hook-lift hoist, we recommend that you use a calibrated pressure gauge that reads pressures up to 3,500 PSI (a 0 to 5,000 PSI range gauge is recommended). As a minimum, the gauge should have 100 PSI graduation marks (50 PSI is preferred), and a 3-inch diameter dial size (4-inch dial is preferred).
  • Page 66 Section IV: Maintenance  This 90° male #4 JIC hydraulic adapter is supplied by SwapLoader and should be installed in the hydraulic control valve at the time of the hoist installation (see the hoist parts & operations manual). 2. Remove the female JIC #4 cap from the male JIC #4 adapter and attach the pressure gauge to the hydraulic control valve (see illustration below).
  • Page 67 Section IV: Maintenance  PRESSURE CHECK STEPS (EHV) 1. Locate the female O-Ring Hex Plug found on the top of the hoist electric over hydraulic control valve (see illustration below). 2. Remove the O-Ring Hex Plug and attach the pressure gauge to the hydraulic control valve (see illustration below).

  • Page 68: Outer Tube Clamp Assembly Inspection Instructions

    The illustration below is a typical hoist clamp assembly for the SwapLoader 100 & 200 Series hoist models. For optimum performance out of your SwapLoader SL-222 hooklift the gap between the top of the jib horizontal tube and the top inside surface of the outer tube should be kept between 1/16”...
  • Page 69 Section IV: Maintenance  ADJUSTMENT Refer to the 100 & 200 Series Hoist Clamp Assembly Illustration for the following adjustment steps: 1. Loosen the jam nuts on the clamp bar adjustment bolt. 2. Tighten the adjustment nuts equally so that the clamp bar is drawn up evenly. Be sure to keep the jib horizontal tube level;...

  • Page 70: Ehv Manual Over-Ride Instructions

    Section IV: Maintenance  EHV MANUAL OVER-RIDE INSTRUCTIONS In a situation where the hoist will not move from simply toggling the control handles, the hoist cylinders can still be moved manually using the manual over-ride button and valve spool.  Determine which function is wished to be performed.

  • Page 71: Main Frame Sub-Assembly

    Section V: Parts  52H17 - BASE HOIST ASSEMBLY SL-222 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 22H86 Pivot Guide, MF 1.28 2.56 ASS’Y TORQUE SIZE Lockout Ramp 1.20 1.20 23H56 (FT-LBS) 51H94 Main Frame Sub-Assembly 1847.71 1847.71 Pivot Joint Sub-Assembly 624.24...
  • Page 72 Section V: Parts      51H94 – MAIN FRAME SUB-ASSEMBLY SL-222 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all   lb/ea. SAE GR 8 BOLT 42H11 Jib Lockout Mnt Wdmt, 5x4-1/4 3.21 2.39 ASS’Y TORQUE SIZE   Pin, MF/Cyl 2-1/2 x 6 50H13 9.76 19.52...
  • Page 73 Section V: Parts      52H03 – PIVOT JOINT SUB-ASSEMBLY SL-222 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all   lb/ea. SAE GR 8 BOLT 51H79 Pivot Joint Weldment 500.63 500.63 ASS’Y TORQUE SIZE   51H88 Pin, PJ/OT 2-1/2 x 6-1/8 9.95 19.90 (FT-LBS) 51H89...
  • Page 74 Section V: Parts  52H18 – OUTER TUBE SUB-ASSEMBLY SL-222 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 50H02 Pin, Jib/Cyl 1-1/4 x 8-3/4 3.35 3.35 ASS’Y TORQUE SIZE 51H75 Outer Tube Weldment 528.88 528.88 (FT-LBS) 51H92 Safety Latch Sub-Assembly 59.77 59.77 60H28...
  • Page 75 Section V: Parts  51H92 – SAFETY LATCH SUB-ASSEMBLY SL-222 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all     lb/ea. SAE GR 8 BOLT 10H35 Take Up Wdmt, 3/8-16UNCx4-7/8 0.24 0.48 ASS’Y TORQUE SIZE 50H18 Safety Latch Hook, 200 12.35 24.70 (FT-LBS) 50H19 Pin, Safety L 1 x 2-5/8 0.71...

  • Page 76: Fixed Jib Sub-Assembly

    Section V: Parts  52H53 – FIXED JIB SUB-ASSEMBLY SL-222 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 51H73 Fixed Jib Wdmt 54 642.07 642.07 ASS’Y TORQUE SIZE 60H11 Wear Pad, 2-3/4x1/2x4-1/4 0.21 0.21 (FT-LBS) 62H11 Cover, Jib 5-1/4x11GAx5-1/4 0.92 0.92 00755...
  • Page 77 Section V: Parts    52H89 – BODY LOCK w/ SHELF ASSEMBLY SL-222 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 52H90 Body Lock Wdmt, Shelf 200S 128.69 128.69 ASS’Y TORQUE SIZE Wear Pad Spacer, BL 64H33 1.12 2.24 (FT-LBS) 00755...

  • Page 78: Hoist Installation Kit

    Section V: Parts    52H92 – HOIST INSTALLATION KIT SL-222 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 52H19 Decal Assembly, SL-220 0.38 0.38 ASS’Y TORQUE SIZE 52H20 Parts & Operation Manual, SL-220 0.10 0.10 (FT-LBS) 64H34 Mount Bkt, 5x5/16x6-1/2 2.30 13.80...
  • Page 79 Section V: Parts      90H96 – BASE CYLINDER CIRCUIT SL-222 PART ITEM DESCRIPTION WT-lb/all   lb/ea. 10P39 Adp Hyd 08MJ/08MB 0.10 0.60   11P02 Adp Hyd 10MJ/10MJ BHD 0.40 0.80 11P23 Adp Hyd 08MJ/08MB 90 0.30 0.60   11P27 Adp Hyd 10MJ/10MJ/10MJBHD Tee 0.40 0.80 12P09...
  • Page 80 Section V: Parts      90H97 – TANK CIRCUIT SL-222 PART ITEM DESCRIPTION WT-lb/all lb/ea. 10P21 T-Bolt Clamp - 1-1/2 Dia 0.10 0.20 10P26 Adp Hyd 20MP/16MP 0.70 0.70 10P37 Adp Hyd 04MJ/04MP 90 0.30 0.30 10P38 Adp Hyd 04FJ Cap 0.10 0.10 10P73 Hyd Tube, Low 5/8 x 86-13/16...
  • Page 81 Section V: Parts      90H98 – PUMP CIRCUIT SL-222 PART ITEM DESCRIPTION WT-lb/all   lb/ea. 10P78 T-Bolt Clamp, 1-3/4 Dia 0.15 0.30   10P90 Adp Hyd 12MJ/12MB 0.40 0.40 10P91 Adp Hyd 12MJ/16MB 45 0.50 0.50   12P24 Adp Hyd 20HB/20MB 0.40 0.40 12P25...
  • Page 82 Section V: Parts      90H30 – MANUAL CONTROLS, 2-SECTION SL-222 PART ITEM DESCRIPTION WT-lb/all   lb/ea. 10H51 Valve Mount Bracket 8.20 8.20   20P08 Control Handle, Cable 2.80 5.60 20P09 Control Console, 2 Sect 4.10 4.10   20P10 Bonnet Kit, V20 0.50 1.00 20P39...

  • Page 83: Adjustable Jib Sub-Assembly

    VI: Options  52H36 – ADJUSTABLE JIB SUB-ASSEMBLY SL-222 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 43H10 Pin, Hook Pvt 2-3/4 x 5-3/8 12.38 12.38 ASS’Y TORQUE SIZE 43H11 Pin, Hook Lock 2-1/4 x 5-1/8 9.68 9.68 (FT-LBS) 52H37...
  • Page 84 VI: Options      90H61 – AIR CONTROLS, 2-SECTION SL-222 PART ITEM DESCRIPTION WT-lb/all     lb/ea. 10H51 Valve Mount Bracket 8.20 8.20 51H27 Air Cntrl Handle Console, -Section 4.20 4.20 12P94 Air Line Kit 1.40 1.40 20P39 Hyd Valve, 2 Sect 2800 V20 27.00 27.00 20P72...
  • Page 85 VI: Options            NOTE: FITTING AND TUBING SHOWN ARE PART OF THE 12P94 AIR LINE KIT WHICH CONTAINS FITTINGS FOR MULTIPLE HOIST/PLUMBING CONFIGURATIONS. NOT ALL FITTINGS MAY BE UTILIZED. THE 20P95 AIR SHIFT KITS ARE TO BE INSTALLED ON THE HYD. CONTROL VALVE BY THE HOIST INSTALLER. PREFERENCE INSTALLTION INSTRUCTIONS INCLUDED WITH THE AIR SHIFT KIT.

  • Page 86: Hoist Installation Kit (Ehv)

    VI: Options      52H96 – HOIST INSTALLATION KIT (EHV) SL-222 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all   lb/ea. SAE GR 8 BOLT 52H19 Decal Assembly, SL-240 0.38 0.38 ASS’Y TORQUE SIZE   52H20 Parts & Operational Manual, SL-222 1.00 1.00 (FT-LBS)
  • Page 87 VI: Options    91H29 – TANK CIRCUIT (EHV) SL-222   PART ITEM DESCRIPTION WT-lb/all   lb/ea. 10P21 T-Bolt Clamp, 1-1/2 Dia 0.10 0.20 10P26 Adp Hyd 20MP/16MP 0.70 0.70   12P19 Adp Hyd 10HB/10MP 0.30 0.30 12P31 Hose 1 x 30 LP 1.65 0.30  ...
  • Page 88 VI: Options    91H31 – PUMP CIRCUIT (EHV) SL-222   PART ITEM DESCRIPTION WT-lb/all   lb/ea. 10P78 T-Bolt Clamp, 1-3/4 Dia 0.15 0.30   10P91 Adp Hyd 12MJ/16MB 45 0.50 0.50 12P24 Adp Hyd 20HB/20MB 0.40 0.40   12P25 Adp Hyd 20HB/20MP 0.40 0.40 12P30...
  • Page 89 VI: Options      91H32 – HOSE CIRCUIT, 2-SECTION (EHV) SL-222 PART ITEM DESCRIPTION WT-lb/all   lb/ea. 10P63 HHCS 5/16 x 1-3/4 0.03 0.06 10P64 Cover Plate. Clamp ½ 0.10 0.20 10P65 Clamp Assy, Twin, 7/8" 0.04 0.08 13P36 Hose Assy 83.5 08-08FJ/08FJ45 3.60 3.60 13P37...
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  • Page 92 1800 NE BROADWAY AVENUE DES MOINES, IA 50313 TOLL FREE: 888-767-8000 Rev: 05/10/2023...

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