schmersal Test-Konfi Instructions For Operation Manual
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schmersal Test-Konfi Instructions For Operation Manual

schmersal Test-Konfi Instructions For Operation Manual

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INSTRUCTIONS FOR OPERATION AND ASSEMBLY
Test-Konfi

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1-26

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  • Page 1: Table Of Contents

    INSTRUCTIONS FOR OPERATION AND ASSEMBLY Test-Konfi Table of Contents 1 About this document 1.1 Function 1.2 Target group of the operating instructions: authorised qualified personnel 1.3 Explanation of the symbols used 1.4 Appropriate use 1.5 General safety instructions 1.6 Warning about misuse 1.7 Exclusion of liability...

  • Page 2: About This Document

    Warning:Failure to comply with this warning notice could lead to physical injury and/or damage to the machine. 1.4 Appropriate use The Schmersal range of products is not intended for private consumers. The products described in these operating instructions are developed to execute safety-related functions as part of an entire plant or machine.

  • Page 3: General Safety Instructions

    The user must observe the safety instructions in this operating instructions manual, the country specific installation standards as well as all prevailing safety regulations and accident prevention rules. Further technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com.

  • Page 4: Special Versions

    1 Connector plug M12, 8-pin 2 Connector plug M12, 8-pin / 5-pin without Standard coding Individual coding Individual coding, multiple teaching 1P2P 1 serial diagnostic output and 2 p-type safety outputs (only for ST) 2P2P 2 serial diagnostic output and 2 p-type safety outputs (only for ST2) without Manual release Emergency exit...

  • Page 5: Technical Data

    This device complies with the nerve stimulation limits (ISED SPR-002) when operated at a minimum distance of 100 mm. Changes or modifications not expressly approved by K.A. Schmersal GmbH & Co. KG could void the user's authority to operate the equipment.

  • Page 6: Mounting

    This device complies with the nerve stimulation limits (ISED CNR-102) when operated at a minimum distance of 100 In the event of changes or modifications that have not been expressly approved by K.A. Schmersal GmbH & Co. KG, the user's authorisation to use the device may become ineffective.
  • Page 7 Actuating directions and switch distances The AZM400 can be operated within the following tolerance limits: X axis ± 4 mm Y axis ± 4 mm Z axis Distance between actuator and solenoid interlock 1…7 mm with max. angle offset of 2° The actuating curves show the typical detection range of the actuator depending on the actuating direction.

  • Page 8: Manual Release

    The safety equipment must be designed so that there is no crushing hazard due to the movement of the bolt. Mounting of the actuators Refer to the mounting instructions manual for the corresponding actuator. To avoid any interference inherent to this kind of system and any reduction of the switching distances, please observe the following guidelines: Metal parts and magnetic fields in the area of the solenoid interlock and the actuator can influence the switch distance or lead to malfunctions...

  • Page 9: Electrical Manual Release - E (For -St2)

    Do not turn the manual release beyond the end stop. After successful commissioning the attached cover is to be screwed onto the manual release and then secured with the appropriate seal. The maximum tightening torque of the cover screw is 0.55 Nm. Locked position Unlocked position  ...

  • Page 10: Assembly With Mounting Set

    Do not turn beyond the end stop. Locked position Unlocked position     To ensure correct operation of emergency exit -T the safety door/guard must not be in a mechanically tensioned state. 3.5 Assembly with mounting set When using 40 mm aluminium profile, the optimum mounting set MS-AZM400 can be used. This consists of two mounting plates including four bolt and four nuts.
  • Page 11 AZM400Z-ST AZM400Z-ST2 AZM400 with emergency exit 11-26...

  • Page 12: Actuator And Accessories

    AZM400Z-ST..-T AZM400Z-ST2..-T         Manual release with cover Emergency Exit Locking bolt (extended) Connector plug M12, 8-pole Connector plug M12, 5-pole RFID Sensor 3.7 Actuator and accessories Actuator AZM400-B1 (not included in delivery) 12-26...
  • Page 13 Mounting plate, part of the mounting set MS-AZM400 (available as accessory) Lockout tag SZ400 (available as accessory) For detailed information and assembly instructions, see operating instructions SZ400 13-26...

  • Page 14: Electrical Connection

    Bowden cable release ACC-AZM400-BOW-.M-.M (available as accessory) Observe the additional notes in the operating instructions of the Bowden cable release. 4 Electrical connection 4.1 General information for electrical connection 14-26...

  • Page 15: Control Options In The Normal Operating Mode

    The electrical connection may only be carried out by authorised personnel in a de-energised condition. The voltage inputs A1 (and H1 with the AZM400Z-ST2..), and the control inputs E1, E2 and E3 must have a permanent protection against over-voltage. The use of PELV supply units according to EN 60204-1 is recommended. The safety outputs can be integrated into the safety circuit of the control system.

  • Page 16: Requirements For The Connected Safety-Monitoring Module

    100 ms. The safety inputs of the safety-monitoring module must be able to blank a test impulse of < 1 ms. Information for the selection of suitable safety-monitoring modules can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com.

  • Page 17: Wiring Configuration And Connector Accessories

    4.4 Wiring configuration and connector accessories Pin assignment of the version AZM400Z-ST-… Function safety   Pin configuration of Colour codes of the Possible colour code of switchgear the connector M12. 8- Schmersal connector other commercially pole plugs available connector to DIN 47100 plugs    ...
  • Page 18 Function safety   Pin configuration of Colour codes of the Possible colour code of switchgear the connector M12, 8- Schmersal connector other commercially pole plugs available connector to DIN 47100 plugs     according to EN 60947- OUT2 Diagnostic output 2...

  • Page 19: Wiring Examples

    Pre-wired cables with socket (female) M12, 8-pole - 8 x 0.25 mm², IP67 / IP69 Cable length Ordering code 2.5 m 103011415 5.0 m 103007358 10.0 m 103007359 15.0 m 103011414 Pre-wired cables with socket (female)   M12, 5-pole - 5 x 0.34 mm² Cable length Ordering code 5.0 m...

  • Page 20: Actuator Teaching / Actuator Detection

    Key, wiring Connector plug M12, 8-pole Control input 1 Control input 1 Control input 2 Safety output 1 Safety output 2 Diagnostic output Wiring example 2: AZM400Z-ST2 Key, wiring Connector plug M12, 8-pole Connector plug M12, 5-pole Control input 1 Control input 2 Control input 3 Safety output 1...

  • Page 21: Active Principle And Diagnostic Functions

    2. Introduce the actuator in the detection range. The teach-in procedure is signalled at the solenoid interlock, green LED off, red LED on, yellow LED flashes (1 Hz). 3. After 10 seconds, brief yellow cyclic flashes (3 Hz) request the switch-off of the operating voltage of the solenoid interlock.

  • Page 22: Diagnostic Outputs

    Arrangement of the LEDs     6.3 Diagnostic outputs The short-circuit proof diagnostic output OUT or OUT1 and OUT2 of the ST2 version can be used for central visualisation or control functions, e.g. in a PLC. I It indicates the switching condition as shown in the table 1. The diagnostic outputs OUT or OUT1 and OUT2 are not safety relevant outputs.
  • Page 23 Table 1: Diagnostic information of the solenoid interlock AZM400 System Control Safety  Diagnostic outputs condition  signals outputs Guard ST version ST2 version ST2 version locking green yellow Y1, Y2 OUT1 OUT2 function Door open Unlock and unlocked (bolt retracted) Door closed Unlock Flashes 24 V...
  • Page 24 Teach-in Unlock Flashes procedure slowly actuator started Actuator Unlock Flashes teaching can quickly completed Only I2: Unlock Flashes 24 V 24 V Actuator has been taught (Manipulatio n protection time is running) after 30 min. disabling due to fault see flash code Table 2: Error messages / flash codes red diagnostic LED Flash codes (red) Designation...

  • Page 25: Set-Up And Maintenance

    7 Set-up and maintenance 7.1 Functional testing The safety function of the safety components must be tested. The following conditions must be previously checked and met: 1. Check max. axial misalignment of actuator and solenoid interlock. 2. Check max. angle displacement. 3.
  • Page 26 26-26 Schmersal, Inc., 115 E Stevens Ave, Suite 208, Valahalla, NY 10595 The details and data referred to have been carefully checked. Images may diverge from original. Further technical data can be found in the manual. Technical amendments and errors possible.

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