Related Manuals for schmersal AZM300Z-I2-ST-1P2P-T
Summary of Contents for schmersal AZM300Z-I2-ST-1P2P-T
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Page 1: Table Of Contents
INSTRUCTIONS FOR OPERATION AND ASSEMBLY Solenoid interlock AZM300Z-I2-ST-1P2P-T Table of Contents 1 About this document 1.1 Function 1.2 Target group of the operating instructions: authorised qualified personnel 1.3 Explanation of the symbols used 1.4 Appropriate use 1.5 General safety instructions 2 Product description 2.1 Ordering code... -
Page 2: Function
Warning:Failure to comply with this warning notice could lead to physical injury and/or damage to the machine. 1.4 Appropriate use Products in Schmersal's range are not intended to be used by private end consumers. The products described in these operating instructions are developed to execute safety-related functions as part of an entire plant or machine. -
Page 3: Product Description
Further technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com. 2 Product description 2.1 Ordering code Product type description: AZM300(1)-(2)-ST-(3)-(4)-(5) > Guard locking monitored Actuator monitored without Standard coding Individual coding... -
Page 4: Purpose
2.3 Purpose The non-contact, electronic safety switchgear is designed for application in safety circuits and is used for monitoring the position and locking of movable safety guards. The safety switchgears are classified according to EN ISO 14119 as type 4 interlocking devices. Designs with individual coding are classified as highly coded. -
Page 5: Technical Data
For safety reasons, invasive work on the device as well as arbitrary repairs, conversions and modifications to the device are strictly forbidden, the manufacturer shall accept no liability for damages resulting from such invasive work, arbitrary repairs, conversions and/or modifications to the device. 2.6 Technical Data Approvals - Standards Certificates... - Page 6 Number of actuating directions Number of fail-safe digital outputs Safety classification Standards EN ISO 13849-1 EN IEC 61508 Safety classification - Interlocking function Performance Level, up to Category PFH value 5.20 x 10⁻¹⁰ /h PFD value 4.50 x 10⁻⁵ Safety Integrity Level (SIL), suitable for applications in Mission time 20 Year(s) Safety classification - Guard locking function...
- Page 7 Switch distance, typical 2 mm Assured switching distance "ON" S 1 mm Assured switching distance "OFF" S 20 mm Mechanical data - Connection technique Termination Connector M12, 8-pole, A-coded Length of sensor chain, maximum 200 m Note (length of the sensor chain) Cable length and cross-section change the voltage drop dependiing on the output current Note (series-wiring)
- Page 8 Operating voltage 24 VDC -15 % / +10 % No-load supply current I , maximum 100 mA Current consumption with magnet ON, average 200 mA Current consumption with magnet ON, peak 350 mA / 200 ms Rated operating voltage 24 VDC Required rated short-circuit current 100 A External wire and device fuse rating...
- Page 9 Leakage current I , maximum 0.5 mA Voltage, Utilisation category DC-12 24 VDC Current, Utilisation category DC-12 0.25 A Voltage, Utilisation category DC-13 24 VDC Current, Utilisation category DC-13 0.25 A Test pulse duration, maximum 0.5 ms Test pulse interval, typical 1000 ms Classification ZVEI CB24I, Source Classification ZVEI CB24I, Sink...
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Page 10: Mounting
This device complies with the nerve stimulation limits (ISED CNR-102) when operated at a minimum distance of 100 In the event of changes or modifications that have not been expressly approved by K.A. Schmersal GmbH & Co. KG, the user's authorisation to use the device may become ineffective. - Page 11 Please observe the remarks of the standards EN ISO 12100, EN ISO 14119 and EN ISO 14120. For the correct fixing of the solenoid interlock and the actuator, two mounting holes for M6 screws are provided (tightening torque: 6 … 7 Nm). Any mounting position.
- Page 12 The diagrams show a closed guard system with a set latching force of 50 N (see also chapter "adjustment of latching force"). Provide for a sufficient insertion of the actuator into the rotary handle. Correct False To avoid any interference inherent to this kind of system and any reduction of the switching distances, please observe the following guidelines: The presence of metal chips in the vicinity of the solenoid interlock is liable to modify the switching distance Keep away from metal chips...
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Page 13: Manual Release
The minimum distance from metallic securing surfaces to the face side "A" and underside "B" of the device is 5 mm. 3.2 Manual release For the machine set-up, the solenoid interlock can be unlocked in a de-energised condition. The solenoid interlock is unlocked by turning the manual release in the position The normal locking function is only restored after the manual release has been returned to its original position... -
Page 14: Emergency Exit -T/-T8 Or Emergency Release -N
A: connector plug M12, 8-pole B: LED display C1: Manual release by means of slotted screwdriver C2: Manual release by means of triangular key TK-M5 The manual release must be protected against accidental actuation, e.g. by using the enclosed seal after completing commissioning. -
Page 15: Mounting With Mounting Plate
To activate the emergency exit, turn the red lever in the direction of the arrow to the end stop. The safety outputs switch off and the guard system can be opened. The blocked position is cancelled by turning the lever in the opposite direction. -
Page 16: Actuator And Accessories
AZM300...-T/-T8 and -N Device with emergency exit or emergency release Emergency exit -T / Emergency release -N Emergency exit -T8 3.6 Actuator and accessories Actuator AZ/AZM300-B1 (not included in delivery) - Page 17 Mounting plate MP-AZ/AZM300-1 (available as accessory) MS-AZ/AZM300-B1-1 (available as accessory) Aluminium protective plate as a cover for use on glass and plastic doors on machines with high design requirements Lockout tag SZ 200-1 (available as accessory)
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Page 18: Electrical Connection
Bowden cable release ACC-AZM300-BOW-.-.M-.M (available as accessory) Observe the additional notes in the operating instructions of the Bowden cable release. 4 Electrical connection 4.1 General information for electrical connection The electrical connection may only be carried out by authorised personnel in a de-energised condition. The voltage inputs A1, X1, X2 and IN must have a protection against permanent overvoltage. -
Page 19: Serial Diagnostic -Sd
The safety-monitoring module does not need to have a cross-wire short monitoring function, if necessary, the cross-wire short monitoring function must be disabled. Information for the selection of suitable safety-monitoring modules can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com. -
Page 20: Wiring Configuration And Connector Accessories
Y1 and Y2 = Safety outputs → Safety monitoring module Wiring example 2: Series-wiring of the AZM300 with serial diagnostic function (max. 31 components in series) In devices with the serial diagnostics function (ordering suffix -SD), the serial diagnostics connections are wired in series and connected to a SD-Gateway for evaluation purposes. -
Page 21: Actuator Coding And Latching Force Adjustment
Function safety switchgear Colour codes of the Schmersal Poss. colour configuration connectors code of other of the commercially connector available connectors according to EN 60947-5-2 With With serial IP67 / IP69 IP69 conventional diagnostic to DIN 47100 (PVC) -
Page 22: Latching Force Adjustment
Individually coded solenoid interlocks and actuators will require the following "teach-in" procedure: 1. Switch the solenoid interlock's voltage supply off and back on. 2. Introduce the actuator in the detection range. The teach-in procedure is signalled at the solenoid interlock, green LED off, red LED on, yellow LED flashes (1 Hz). -
Page 23: Diagnostic-Leds
6.3 Diagnostic-LEDs The solenoid interlock signals the operating condition, as well as errors through 3-colour LEDs. green (Power) Supply voltage on yellow (Status) Operating condition red (Fault) Error (see table 2: Error messages / flash codes red diagnostic LED) 6.4 Solenoid interlock with conventional diagnostic output The short-circuit proof diagnostic output OUT can be used for central visualisation or control tasks, e.g. - Page 24 Legend Safety guard open Safety guard closed Locking time Safety guard not locked or fault Safety guard locked Lock Unlock Evaluation of diagnostic output Power to unlock: IN = 0 = Lock Safety guard can be locked ...
- Page 25 Table 1: Diagnostic information of the safety switchgear Diagnostic Magnet control IN Safety outputs Y1, Y2 output OUT System condition Power to Power to green yellow AZM300Z AZM300B unlock lock Safety guard 24 V (0 V) 0 V (24 V) open Safety guard 24 V...
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Page 26: Solenoid Interlock With Serial Diagnostic Function Sd
In this way, the diagnostic signals can be evaluated by means of a PLC. The necessary software for the integration of the SD-Gateway is available for download at products.schmersal.com. The response data and the diagnostic data are automatically and permanently written in an input byte of the PLC for each solenoid interlock in the series-wired chain. -
Page 27: Set-Up And Maintenance
Diagnostic error (warning) If an error (warning) is signalled in the response byte, detailed fault information can be read out. Table 3: I/O data and diagnostic data (The described condition is reached, when Bit = 1) Diagnostic error Bit n° Call Byte Response-Byte Diagnostic error... -
Page 28: Disassembly And Disposal
Adequate measures must be taken to ensure protection against tampering either to prevent tampering of the safety guard, for instance by means of replacement actuators. Damaged or defective components must be replaced. 8 Disassembly and disposal 8.1 Disassembly The safety switchgear must be disassembled in a de-energised condition only. 8.2 Disposal The safety switchgear must be disposed of in an appropriate manner in accordance with the national prescriptions and £...