Related Manuals for schmersal AZM300Z-ST-1P2P-A
Summary of Contents for schmersal AZM300Z-ST-1P2P-A
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Page 1: Table Of Contents
INSTRUCTIONS FOR OPERATION AND ASSEMBLY Solenoid interlock AZM300Z-ST-1P2P-A Table of Contents 1 About this document 1.1 Function 1.2 Target group of the operating instructions: authorised qualified personnel 1.3 Explanation of the symbols used 1.4 Appropriate use 1.5 General safety instructions 2 Product description 2.1 Ordering code... -
Page 2: About This Document
Warning:Failure to comply with this warning notice could lead to physical injury and/or damage to the machine. 1.4 Appropriate use Products in Schmersal's range are not intended to be used by private end consumers. The products described in these operating instructions are developed to execute safety-related functions as part of an entire plant or machine. -
Page 3: General Safety Instructions
The user must observe the safety instructions in this operating instructions manual, the country specific installation standards as well as all prevailing safety regulations and accident prevention rules. Further technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com. -
Page 4: Special Versions
Emergency exit Emergency exit, distance 8.5 mm 2.2 Special versions For special versions, which are not listed in the ordering code, these specifications apply accordingly, provided that they correspond to the standard version. 2.3 Purpose The non-contact, electronic safety switchgear is designed for application in safety circuits and is used for monitoring the position and locking of movable safety guards. -
Page 5: Exclusion Of Liability
In case of improper use or manipulation of the safety switchgear, personal hazards or damages to machinery or plant components cannot be excluded. There are no residual risks, provided that the safety instructions as well as the instructions regarding mounting, commissioning, operation and maintenance are observed. 2.5 Exclusion of liability We shall accept no liability for damages and malfunctions resulting from defective mounting or failure to comply with the operating instructions manual. - Page 6 General data - Features Power to lock Solenoid interlock monitored Latching Manual release Short circuit detection Cross-circuit detection Series-wiring Safety functions Integral system diagnostics, status Number of actuating directions Number of fail-safe digital outputs Safety classification Standards EN ISO 13849-1 EN IEC 61508 Safety classification - Interlocking function Performance Level, up to...
- Page 7 Mechanical life, minimum 1,000,000 Operations Note (Mechanical life) When using as door stop: ≥ 50.000 operations (door mass ≤ 5 kg and actuating speed ≤ 0.5 m/s) Angular misalignment between solenoid interlock and actuator, 2 ° maximum Holding force F in accordance with EN ISO 14119 1,150 N Holding force F...
- Page 8 Storage and transport temperature, minimum -10 °C Storage and transport temperature, maximum +90 °C Relative humidity, maximum 93 % Note (Relative humidity) non-condensing non-icing Resistance to vibrations 10 … 150 Hz, amplitude 0.35 mm Restistance to shock 30 g / 11 ms Protection class Permissible installation altitude above sea level, maximum 2,000 m...
- Page 9 Classification ZVEI CB24I, Source Electrical data - Safety digital inputs Designation, Safety inputs X1 and X2 Switching thresholds −3 V … 5 V (Low) 15 V … 30 V (High) Current consumption at 24V 5 mA Test pulse duration, maximum 1 ms Test pulse interval, minimum 100 ms...
- Page 10 Current, Utilisation category DC-13 0.05 A Status indication Note (LED switching conditions display) Operating condition: LED green Error / functional defect: LED red Supply voltage UB: LED green Pin assignment PIN 1 A1 Supply voltage UB PIN 2 X1 Safety input 1 PIN 3 A2 GND PIN 4...
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Page 11: Mounting
This device complies with the nerve stimulation limits (ISED CNR-102) when operated at a minimum distance of 100 In the event of changes or modifications that have not been expressly approved by K.A. Schmersal GmbH & Co. KG, the user's authorisation to use the device may become ineffective. - Page 12 The solenoid interlock can be used as an end stop. Dependant upon the door weight and the actuating speed, the mechanical life could be reduced. Mounting of the solenoid interlock and the actuator Refer to the mounting instructions manual for the corresponding actuator. The actuator must be permanently fitted to the safety guards and protected against displacement by suitable measures (tamperproof screws, gluing, drilling of the screw heads).
- Page 13 The diagrams show a closed guard system with a set latching force of 50 N (see also chapter "adjustment of latching force"). Provide for a sufficient insertion of the actuator into the rotary handle. Correct False To avoid any interference inherent to this kind of system and any reduction of the switching distances, please observe the following guidelines: The presence of metal chips in the vicinity of the solenoid interlock is liable to modify the switching distance Keep away from metal chips...
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Page 14: Manual Release
The minimum distance from metallic securing surfaces to the face side "A" and underside "B" of the device is 5 mm. 3.2 Manual release For the machine set-up, the solenoid interlock can be unlocked in a de-energised condition. The solenoid interlock is unlocked by turning the manual release in the position The normal locking function is only restored after the manual release has been returned to its original position... -
Page 15: Emergency Exit -T/-T8 Or Emergency Release -N
Caution: do not turn beyond the end stop! A: connector plug M12, 8-pole B: LED display C1: Manual release by means of slotted screwdriver C2: Manual release by means of triangular key TK-M5 The manual release must be protected against accidental actuation, e.g. by using the enclosed seal after completing commissioning. -
Page 16: Mounting With Mounting Plate
Reset of the manual release by actuating the red emergency exit lever must be prevented by the user. Emergency exit (-T/-T8) (fitting and actuation only from within the hazardous area) To activate the emergency exit, turn the red lever in the direction of the arrow to the end stop. The safety outputs switch off and the guard system can be opened. -
Page 17: Dimensions
3.5 Dimensions All measurements in mm. AZM300...-T/-T8 and -N Device with emergency exit or emergency release Emergency exit -T / Emergency release -N... -
Page 18: Actuator And Accessories
Emergency exit -T8 3.6 Actuator and accessories Actuator AZ/AZM300-B1 (not included in delivery) Mounting plate MP-AZ/AZM300-1 (available as accessory) - Page 19 MS-AZ/AZM300-B1-1 (available as accessory) Aluminium protective plate as a cover for use on glass and plastic doors on machines with high design requirements Lockout tag SZ 200-1 (available as accessory)
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Page 20: Electrical Connection
Bowden cable release ACC-AZM300-BOW-.-.M-.M (available as accessory) Observe the additional notes in the operating instructions of the Bowden cable release. 4 Electrical connection 4.1 General information for electrical connection The electrical connection may only be carried out by authorised personnel in a de-energised condition. The voltage inputs A1, X1, X2 and IN must have a protection against permanent overvoltage. -
Page 21: Serial Diagnostic -Sd
Information for the selection of suitable safety-monitoring modules can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com. -
Page 22: Wiring Configuration And Connector Accessories
Y1 and Y2 = Safety outputs → Safety monitoring module Wiring example 2: Series-wiring of the AZM300 with serial diagnostic function (max. 31 components in series) In devices with the serial diagnostics function (ordering suffix -SD), the serial diagnostics connections are wired in series and connected to a SD-Gateway for evaluation purposes. -
Page 23: Actuator Coding And Latching Force Adjustment
Function safety switchgear Colour codes of the Schmersal Poss. colour configuration of connectors code of other the connector commercially available connectors according to EN 60947-5-2 With conventional With serial IP67 / IP69 IP69 diagnostic output diagnostic to DIN 47100... -
Page 24: Latching Force Adjustment
Solenoid interlocks with standard coding are ready to use upon delivery. Individually coded solenoid interlocks and actuators will require the following "teach-in" procedure: 1. Switch the solenoid interlock's voltage supply off and back on. 2. Introduce the actuator in the detection range. The teach-in procedure is signalled at the solenoid interlock, green LED off, red LED on, yellow LED flashes (1 Hz). -
Page 25: Diagnostic-Leds
In the standard AZM300Z variant, the unlocking of the solenoid interlock causes the safety outputs to be disabled. The unlocked safety guard can be relocked as long as the actuator is inserted in the AZM300Z solenoid interlock; in that case, the safety outputs are re-enabled. It is not necessary to open the safety guard. - Page 26 Door could not be locked or fault Legend Safety guard open Safety guard closed Locking time Safety guard not locked or fault Safety guard locked Lock Unlock Evaluation of diagnostic output ...
- Page 27 Safety guard locked Table 1: Diagnostic information of the safety switchgear Diagnostic Magnet control IN Safety outputs Y1, Y2 output OUT System condition Power to Power to green yellow AZM300Z AZM300B unlock lock Safety guard 24 V (0 V) 0 V (24 V) open Safety guard...
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Page 28: Solenoid Interlock With Serial Diagnostic Function Sd
In this way, the diagnostic signals can be evaluated by means of a PLC. The necessary software for the integration of the SD-Gateway is available for download at products.schmersal.com. The response data and the diagnostic data are automatically and permanently written in an input byte of the PLC for each solenoid interlock in the series-wired chain. -
Page 29: Set-Up And Maintenance
on for 30 minutes, the safety outputs are also switched off (red LED flashes, see Table 2). Diagnostic error (warning) If an error (warning) is signalled in the response byte, detailed fault information can be read out. Table 3: I/O data and diagnostic data (The described condition is reached, when Bit = 1) Diagnostic error Bit n°... -
Page 30: Disassembly And Disposal
7. For versions with emergency exit and emergency release the following should also be considered: - For versions with emergency exit it must be possible to open the guard system from within the hazardous area; it must not be possible that the guard system is blocked from the inside. - By operating the emergency release lever outside of the hazardous zone it must be possible to open the guard system.