Rockwell Automation Allen-Bradley Guardmaster 440F-C4000D Installation Instructions Manual

Installation Instructions
Original Instructions
MatGuard Pressure Sensitive Safety Mat System
Catalog Numbers 440F-C4000D, 440F-C4000P, 440F-C4000S, 440F-C28013
Topic
Summary of Changes
Introduction
Specifications
System Description
Applications
System Configuration
Safety Mat Positioning
Electric Interfacing
Final Safety Mat Layout
Wiring
Final Details
Installation
Commissioning
Maintenance
Repair
Replacement Parts
Service
Approximate Dimensions
Declaration of Conformity
Summary of Changes
This publication contains the following new or updated information. This list
includes substantive updates only and is not intended to reflect all changes.
Topic
Updated Figure 1...Figure 4
Updated Conformity
Updated Safety mat conformity
Added Declaration of Conformity
Introduction
The MatGuard™ Pressure Sensitive Safety Mat System is designed for use as a
safety product in an industrial environment by professional personnel. The system
protects against risks that the isolation of electrical power when an operator is in
the vicinity of the hazard can minimize. This instruction covers the installation and
use of all parts of the system, including special shapes and sizes of safety mats.
Only suitably trained and qualified personnel must perform all installation
procedures in accordance with statutory requirements for safety. Read this
instruction in full before installation. After installation, retain this instruction in a
safe and accessible place. For further assistance, contact your local Allen-Bradley
product distributor or Rockwell Automation sales office.
Figure 1 - Control Unit Marking 440F-C4000P and 440F-C4000S
Page
1
1
2
MACHINE
ENABLED
3
MANUAL
RESET MODE
5
POWER
AUTO
6
RESET MODE
7
MATGUARD PRESSURE SENSITIVE SAFETY MAT SYSTEM
CONTROL UNIT
9
Supply Voltage 230/110VAC (see selector) 50-60Hz or 24VAC/DC
IP65 Hoseproof, Dust tight
Safety Contacts 250V 2A N/O Aux Contacts 250V 2A N/C
MatGuard Mat Voltage 24VDC
12
EN ISO 13849-1 Category 3, System Response Time 35ms
See user manual for further information
12
ISOLATE ALL POWER
12
SUPPLIES BEFORE OPENING
13
18
18
Figure 2 - Control Unit Marking 440F-C4000D
19
•
+
A1
20
21
21
--
22 A2
Figure 3 - Safety Mat Marking
MatGuard
Page
MADE IN U.S.A.
1
REFER TO USER MANUAL
2
2
4 M 20 IND CONT EQ
22
EN 13856-1
Figure 4 - Mat Manager Markings 440F-C28013
MADE IN THE UK.
MACHINE
ENABLED
AUTO
RESET MODE
MANUAL
RESET MODE
POWER
MATGUARD PRESSURE SENSITIVE SAFETY MAT SYSTEM
Supply Voltage 230/110VAC (see selector) 50-60Hz or 24VAC/DC
IP65 Hoseproof, Dust tight
Safety Contacts 250V 2A N/O Aux Contacts 250V 2A N/C
MatGuard Mat Voltage 24VDC
EN ISO 13849-1 Category 3, System Response Time 35ms
See user manual for further information
1 2 3
PRESS TO RESET
(a) The position of the Reset button differs on 440F-C4000 control units.
MatGuard
Type No: 440F-C4000P
PRESS
TO RESET
MADE IN THE UK
83HA TYPE 1 A300
IND CONT EQ
RESET IND 1 2 MC Y1 Y3
MatGuard
440F-C4000D
EN 13856-1, EN ISO 13849-1 Cat 3
Response time: 35mS
MADE IN ENGLAND
RESET IND 3 4 MC Y2 Y4
SENSOR MAT
Model No.
MatGuard
Type No: 440F-C28013
ISOLATE ALL POWER
SUPPLIES BEFORE OPENING
CONTROL UNIT
MAT STATUS
4 5 6 7 8
(a)
• •
Y5 1 3 2 3 3 1
POWER
AUTO RESET MODE
Isolate
MANUAL RESET MODE
before
MACHINE ENABLED opening
83HA A300
IND CONT EQ
• •
Y6 1 4 2 4 3 2