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Discontinued Ductile Iron ProVane Pumps, Version A
BLACKMER POWER PUMPS
INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS
ProVane
Patent Protected by U.S. Patent 6030191, other U.S. and Foreign Patents Pending.
TABLE OF CONTENTS
General Safety Data................................................1-2
Initial Pump Start Up Information................................2
Technical Data ...........................................................2
Pre-Installation Cleaning ............................................3
Location and Piping....................................................3
Mounting ....................................................................4
Coupling Alignment ....................................................4
Liner Intake & Discharge Identification .......................4
Pump Rotation............................................................4
To Reverse Pump Flow Direction...............................4
Check Valves .............................................................4
Pre-Start Up Check List..............................................5
Start Up Procedures...................................................5
Running the Pump in Reverse....................................5
Flushing the Pump .....................................................6
Pump Relief Valve......................................................6
Torque Table.................................................................7
Lubrication.....................................................................7
Strainers........................................................................7
Vane Replacement.....................................................7-8
Pump Disassembly .......................................................8
Parts Replacement........................................................9
Pump Assembly ............................................................9
TROUBLE SHOOTING ......................................................13
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the product, or in the manual,
look for one of the following signal words and be alert to the
potential for personal injury, death or major property damage
Warns of hazards that WILL cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury
or property damage.
NOTICE:
Indicates special instructions which are very
important and must be followed.
®
Models: PV, PVS
Page
SAFETY DATA
ONLY Pump models listed below are covered in this Manual
Cylinder Type Models
PV6A, PV8A
PVS6A, PVS8A
Single Liner Models
PV10A, PV15A
PVS10A, PVS15A
PV20A, PV30A
PV40A, PV50A
PVS20A, PVS30A
PVS40A, PVS50A
Tandem Liner Models
PV80A, PV100A
PVS80A, PVS100A
PV150A, PV200A
PVS150A, PVS200A
Blackmer manuals and parts lists may be obtained from
Blackmer's website (www.blackmer.com) or by contacting
Blackmer Customer Service.
Numbers in parentheses following individual parts indicate
reference numbers on Blackmer Part Lists.
NOTICE:
Blackmer Pumps MUST only be installed in systems, which
have been designed by qualified engineering personnel. The
system MUST conform to all applicable local and national
regulations and safety standards.
This manual is intended to assist in the installation and
operation of the Blackmer ProVane pumps, and MUST be
kept with the pump.
Pump service shall be performed by qualified technicians
ONLY.
Service shall conform to all applicable local and
national regulations and safety standards.
Thoroughly review this manual, all instructions and hazard
warnings, BEFORE performing any work on the pump.
Maintain ALL system and pump operation and hazard
warning decals.
965800
Page 1/16
INSTRUCTIONS NO. 111-A00
Section
111
Effective
August 2005
Replaces
March 2005
Material
Parts List
Ductile Iron
111-A01
Stainless Steel
111-A06
Material
Parts List
Ductile Iron
111-A02
Stainless Steel
111-A07
Ductile Iron
111-A03
Stainless Steel
111-A08
Material
Parts List
Ductile Iron
111-A04
Stainless Steel
111-A09
Ductile Iron
111-A05
Stainless Steel
111-A10
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Related Manuals for BLACKMER ProVane PV
Summary of Contents for BLACKMER ProVane PV
-
Page 1: Table Of Contents
Pump Relief Valve............6 MAINTENANCE PVS150A, PVS200A Stainless Steel 111-A10 Torque Table..............7 Lubrication..............7 Blackmer manuals and parts lists may be obtained from Strainers................7 Blackmer's website (www.blackmer.com) or by contacting Vane Replacement.............7-8 Blackmer Customer Service. Pump Disassembly ............8 Parts Replacement............9 Numbers in parentheses following individual parts indicate Pump Assembly ............9... -
Page 2: Pump Data
Inlet Gauge Reading: _________________________________________________________________________________ Discharge Gauge Reading: ____________________________________________________________________________ Flow Rate: __________________________________________________________________________________________ TECHNICAL DATA Technical Data is for standard materials of construction. Consult Blackmer Material Specs for optional materials of construction Pump Size 6A, 8A 10A, 15A, 20A, 30A, 40A, 50A,... -
Page 3: Installation
INSTALLATION NOTICE: LOCATION AND PIPING BLACKMER PUMPS MUST ONLY BE INSTALLED IN Pump life and performance can be significantly reduced when SYSTEMS DESIGNED BY QUALIFIED ENGINEERING installed in an improperly designed system. Before starting PERSONNEL. SYSTEM DESIGN MUST CONFORM TO... -
Page 4: Mounting
INSTALLATION PUMP MOUNTING PUMP ROTATION A solid foundation reduces noise and vibration, and will PV(S)6,8 improve pump performance. On permanent installations it is The pump shaft on these models always rotates clockwise recommended the pumping unit be secured by anchor bolts when viewed from the driven end. -
Page 5: Operation
OPERATION PRE-START UP CHECK LIST Check the alignment of the pipes to the pump. Support OPERATION WITHOUT GUARDS IN pipes so that they do not spring away or drop down when PLACE CAN CAUSE SERIOUS pump flanges or union joints are disconnected. PERSONAL INJURY, MAJOR Check the entire pumping system to verify that the proper PROPERTY DAMAGE, OR DEATH. -
Page 6: Flushing The Pump
To remove the flushing fluid, follow step 1 above. NOTICE: NOTICE: AFTER FLUSHING THE PUMP SOME RESIDUAL FLUID BLACKMER PROVANE PUMPS ARE NOT FITTED WITH WILL REMAIN IN THE PUMP AND PIPING. INTERNAL PRESSURE RELIEF VALVE... -
Page 7: Maintenance Torque Table
Spanner Wrench, Strap Wrench, Ball Peen Hammer (8oz.) SCHEDULED MAINTENANCE VANE REPLACEMENT NOTICE: LUBRICATION MAINTENANCE SHALL BE PERFORMED BY QUALIFIED The Blackmer ProVane pumps come equipped with TECHNICIANS ONLY. FOLLOWING THE APPROPRIATE ball bearings that require no additional lubrication. PROCEDURES AND WARNINGS AS PRESENTED IN MANUAL. STRAINERS Strainers must be cleaned regularly to avoid pump starvation. -
Page 8: Vane Replacement
MAINTENANCE VANE REPLACEMENT (Tandem) 3. Remove the head cap screws (21A). Gently pry the head away from the casing using two large screwdrivers. The NOTICE: head O-ring should come off with the head assembly. MAINTENANCE SHALL BE PERFORMED BY QUALIFIED 4. -
Page 9: Parts Replacement
MAINTENANCE PUMP ASSEMBLY 15. If necessary for replacement, remove the ball bearing (24C) from the bearing adjuster. Turn the bearing adjuster Before reassembling the pump, inspect all component so the threaded side is up. Using an appropriately sized parts for wear or damage, and replace as required. Wash arbor press remove the bearing (24C) from the bearing out the bearing/seal recess of the head and remove any adjuster. - Page 10 MAINTENANCE NOTE: On those pumps that are fitted with commercial FLOW DIRECTION OPTIONS Mechanical Seals refer to the seal manufacturer’s instructions For Cylinders: PV(S) 6,8: for removal and replacement. For the pump to operate with the INTAKE port on the MECHANICAL SEAL RIGHT as viewed from the driven end of the pump, Installing the Stationary Seat...
- Page 11 MAINTENANCE 12. Mechanical Seal Rotating Assembly 14. PUSHROD INSTALLATION a. Apply a small amount of Flowserve Pac-Ease™ or PUSHROD equivalent lubricant on the shaft between the shaft end and the rotor. b. Slide the seal rotating assembly (153B) over the shaft with the rotating face away from the rotor until contact is made with the large diameter of the shaft.
- Page 12 MAINTENANCE 26. Turn the bearing adjuster (188) counterclockwise, as 21. LOCKNUT ADJUSTMENT PV6A & PV8A It is important that the bearing locknut (24A) and lock viewed from the driven end of the pump, until the shaft is snug and no longer turns. Mark a line across the washer (24B) be installed and adjusted properly.
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Page 13: Trouble Shooting
GENERAL PUMP TROUBLESHOOTING NOTICE: MAINTENANCE SHALL BE PERFORMED BY QUALIFIED TECHNICIANS ONLY, FOLLOWING THE APPROPRIATE PROCEDURES AND WARNINGS AS PRESENTED IN THIS MANUAL. LEAKAGE Location Probable Cause/Corrective Action Between the head & casing Damaged head O-ring: Inspect and replace if necessary. Burrs/dirt in head O-ring groove or cylinder: File and clean as necessary. - Page 14 GENERAL PUMP TROUBLESHOOTING EXCESSIVE NOISE AND VIBRATION Probable Cause Corrective Action Cavitation or vaporization of the liquid resulting from Check for: • excessive vacuum on the pump due to starved suction. Inlet piping too long or too small in diameter. •...
- Page 15 NOTES 111-A00 Page 15/16...
- Page 16 Visit www.blackmer.com for complete information on all Blackmer products 1809 Century Avenue, Grand Rapids, Michigan 49503-1530 U.S.A. Telephone: (616) 241-1611 • Fax: (616) 241-3752 E-mail: blackmer@blackmer.com • Internet Address: www .blackmer.com...
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