BLACKMER XF1C Installation, Operation And Maintenance Instructions

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BLACKMER POWER PUMPS
INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS
MODELS: XF1C, XB1C, XF1PC, XB1PC
XF1B, XB1B, XF1PB, XB1PB, XF1A, XB1A, XF1PA, XB1PA

TABLE OF CONTENTS

Technical Data ...................................................... 2
Initial Pump Start Up Information........................... 2
Pre-Installation Cleaning ....................................... 3
Location and Piping ............................................... 3
Pump Relief Valve and Bypass valve .................... 3
Check Valves ........................................................ 4
Mounting ............................................................... 4
Coupling Alignment ............................................... 4
Pump Rotation ...................................................... 4
To Change Pump Rotation .................................... 4
Pre-Start Up Check List ......................................... 5
Start Up Procedures .............................................. 5
Flushing the Pump ................................................ 5
Relief Valve Setting and Adjustment ..................... 6
Lubrication ............................................................... 6
Strainers ................................................................... 6
Vane Replacement ................................................... 7
Pump Disassembly .................................................. 7
Parts Replacement ................................................... 7
Pump Assembly ....................................................... 8
TROUBLE SHOOTING.................................................. 10
NOTE: Numbers in parentheses following individual parts
indicate reference numbers on Blackmer Parts List No.
101-A01.
Blackmer pump manuals and parts lists may be obtained
from Blackmer's website (www.blackmer.com) or by
contacting Blackmer Customer Service.
Discontinued Models:
Page
961220
INSTRUCTIONS NO. 101-A00
SAFETY DATA
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the product, or in the
manual, look for one of the following signal words and be
alert to the potential for personal injury, death or major
property damage
Warns of hazards that WILL cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury
or property damage.
NOTICE:
Indicates special instructions which are very
important and must be followed.
NOTICE:
Blackmer power pumps MUST only be installed in
systems which have been designed by qualified
engineering personnel. The system MUST conform
to all applicable local and national regulations and
safety standards.
This manual is intended to assist in the installation
and operation of the Blackmer power pump, and
MUST be kept with the pump.
Blackmer power pump service shall be performed by
qualified technicians ONLY. Service shall conform to
all applicable local and national regulations and
safety standards.
Thoroughly review this manual, all Instructions and
hazard warnings, BEFORE performing any work on
the Blackmer power pump.
Maintain ALL system and Blackmer power pump
operation and hazard warning decals.
Section
101
Effective
Aug 2019
Replaces
Jan 2014

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Summary of Contents for BLACKMER XF1C

  • Page 1: Table Of Contents

    Blackmer Parts List No. 101-A01. safety standards. Blackmer pump manuals and parts lists may be obtained Thoroughly review this manual, all Instructions and from Blackmer's website (www.blackmer.com) or by hazard warnings, BEFORE performing any work on contacting Blackmer Customer Service.
  • Page 2: Pump Data

    A pump Identification tag, containing the pump serial number, I.D. number, and model designation, is attached to each pump. It is recommended that the data from this tag be recorded and filed for future reference. If replacement parts are needed, or if information pertaining to the pump is required, this data must be furnished to a Blackmer representative. TECHNICAL DATA INITIAL START UP INFORMATION Model No.: ____________________________________...
  • Page 3: Installation

    INSTALLATION NOTICE: Install pressure gauges in the NPT ports provided in the Blackmer pumps must only be installed in systems pump casing to check pump performance at start up. designed by qualified engineering personnel. System ALL piping and fittings MUST be properly supported to design must conform with all applicable regulations and prevent any piping loads from being placed on the pump.
  • Page 4: Check Valves

    INSTALLATION CHECK VALVES COUPLING ALIGNMENT The use of check valves or foot valves in the supply tank is The pump must be directly coupled to a gear reducer and/or not recommended with self-priming, positive displacement driver with a flexible coupling. Verify coupling alignment after pumps.
  • Page 5: Operation

    OPERATION START UP PROCEDURES NOTICE: Consult the "General Pump Troubleshooting" section of Operation without guards in place can this manual if difficulties during start up are experienced. cause serious personal injury, major property damage, or death. Start the pump. Priming should occur within one minute. Do not operate Check the vacuum and pressure gauges to ensure the without guard...
  • Page 6: Relief Valve Setting And Adjustment

    DO NOT adjust the relief valve pressure setting while the pump is in operation. Refer to Blackmer Pump Parts List 101-A01 for relief valve spring pressure ranges. Unless specified otherwise, pumps are supplied from the factory with the relief valve adjusted to the mid-point of the spring range.
  • Page 7: Vane Replacement

    MAINTENANCE VANE REPLACEMENT Bend up the engaged lockwasher tang and rotate the locknut counterclockwise to remove it from the NOTICE: shaft. Maintenance shall be performed by qualified technicians Slide the lockwasher off the shaft. Inspect the only. Following the appropriate procedures and lockwasher for damage and replace as required.
  • Page 8: Pump Assembly

    MAINTENANCE PUMP ASSEMBLY 16. Install locknut (24A) onto threads of shaft with the tapered end inward. Before reassembling the pump, inspect all component parts for wear or damage, and replace as required. Wash out the 17. Tighten the locknut (24A) with a spanner wrench to pull bearing/seal recess of the head and cylinder and remove any the rotor flat against the back wall of the cylinder.
  • Page 9 MAINTENANCE 31. Install and finger tighten the head capscrews (21). The 44. To check adjustment, grasp the nut and washer with head capscrews will be fully tightened after the second fingers and rotate back and forth. If this cannot be done, locknut is installed.
  • Page 10: Trouble Shooting

    PUMP TROUBLESHOOTING NOTICE: MAINTENANCE SHALL BE PERFORMED BY QUALIFIED TECHNICIANS ONLY, FOLLOWING THE APPROPRIATE PROCEDURES AND WARNINGS AS PRESENTED IN THIS MANUAL. SYMPTOM PROBABLE CAUSE Pump Not Priming 1. Pump not wetted. 2. Worn vanes. 3. Internal control valve closed. 4.
  • Page 11 NOTES 101-A00 Page 11/12...
  • Page 12 Accessories Dispensing, Transfer, In-line Gear Reducers, Bypass Valves, Strainers Visit www.blackmer.com for complete information on all Blackmer products 1809 Century Avenue, Grand Rapids, Michigan 49503-1530 U.S.A. Telephone: (616) 241-1611 • Fax: (616) 241-3752 E-mail: blackmer@blackmer.com • Internet Address: www .blackmer.com...

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