Table of Contents
Advertisement
Quick Links
BLACKMER POWER PUMPS
INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS
®
ProVane
Models: PVS10A, 15A, 20A, 30A, 40A, 50A
Patent Protected by U.S. Patents 6030191, 7134855
TABLE OF CONTENTS
General Safety Data................................................1-2
Initial Pump Start Up Information................................2
Technical Data ...........................................................2
Pre-Installation Cleaning ............................................3
Location and Piping....................................................3
Mounting ....................................................................4
Coupling Alignment ....................................................4
Pump Rotation............................................................4
To Reverse Pump Flow..............................................4
Check Valves .............................................................4
Pre-Start Up Check List..............................................5
Start Up Procedures...................................................5
Running the Pump in Reverse....................................5
Flushing the Pump .....................................................6
Optional Pump Relief Valve........................................6
Torque Table.................................................................8
Lubrication.....................................................................8
Strainers........................................................................8
Vane Replacement........................................................8
Pump Disassembly .......................................................9
Parts Replacement........................................................9
Pump Assembly ..........................................................10
Liner Intake & Discharge Identification ........................11
TROUBLE SHOOTING ......................................................13
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the product, or in the manual,
look for one of the following signal words and be alert to the
potential for personal injury, death or major property damage
Warns of hazards that WILL cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury
or property damage.
NOTICE:
Indicates special instructions which are very
important and must be followed.
& 7316551 B2 an
Page
ONLY Pump models listed below are covered in this Manual
Single Liner Models
PVS10A, 15A
PVS20A, 30A
PVS40A, 50A
Blackmer manuals and parts lists may be obtained from
Blackmer's website (www.blackmer.com) or by contacting
Blackmer Customer Service.
Numbers in parentheses following individual parts indicate
reference numbers on Blackmer Part Lists.
SAFETY DATA
Blackmer Pumps MUST only be installed in systems, which
have been designed by qualified engineering personnel. The
system MUST conform to all applicable local and national
regulations and safety standards.
This manual is intended to assist in the installation and
operation of the Blackmer ProVane pumps, and MUST be
kept with the pump.
Pump service shall be performed by qualified technicians
ONLY.
Service shall conform to all applicable local and
national regulations and safety standards.
Thoroughly review this manual, all instructions and hazard
warnings, BEFORE performing any work on the pump.
Maintain ALL system and pump operation and hazard
warning decals.
965830
Page 1/16
INSTRUCTIONS NO. 111-G00
Section
111
Effective
Oct 2008
Replaces
Dec 2007
d Related Foreign Patents.
Material
Stainless Steel
Stainless Steel
Stainless Steel
NOTICE:
Parts List
111-G01
111-G02
111-G03
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for BLACKMER ProVane PVS10A
Summary of Contents for BLACKMER ProVane PVS10A
-
Page 1: Table Of Contents
INSTALLATION Pre-Installation Cleaning ..........3 PVS40A, 50A Stainless Steel 111-G03 Location and Piping............3 Blackmer manuals and parts lists may be obtained from Mounting ..............4 Blackmer's website (www.blackmer.com) or by contacting Coupling Alignment ............4 Blackmer Customer Service. Pump Rotation............4 To Reverse Pump Flow..........4 Numbers in parentheses following individual parts indicate Check Valves .............4... -
Page 2: Pump Data
If replacement parts are needed, or if information pertaining to the pump is required, this data must be furnished to a Blackmer representative. INITIAL PUMP START UP INFORMATION TECHNICAL DATA Model No.: ______________________________________... -
Page 3: Installation
NOTICE: away or drop down. After pump has been in operation Blackmer ProVane pumps may or may not be fitted with for a week or two, completely recheck alignment. an internal relief valve. If an internal relief valve is not supplied, an external bypass valve MUST be used. -
Page 4: Mounting
INSTALLATION PUMP MOUNTING PUMP ROTATION A solid foundation reduces noise and vibration, and will A right-hand pump rotates clockwise with the intake on the improve pump performance. On permanent installations it is right side, when viewed from the driven end. See Figure 4. recommended the pumping unit be secured by anchor bolts A left-hand pump rotates counterclockwise with the intake on as shown in Figure 2. -
Page 5: Operation
OPERATION PRE-START UP CHECK LIST Check the alignment of the pipes to the pump. Pipes must be supported so that they do not spring away or Operation without guards in place can drop down when pump flanges or union joints are cause serious personal injury, major disconnected. -
Page 6: Flushing The Pump
Fig 5 Left Hand Orientation Blackmer ProVane pumps may or may not be fitted with an internal relief valve. If an internal relief valve is not supplied, an external bypass valve must be used. The pump’s internal relief valve is designed to protect only the pump from excessive pressure and must not be used as a system pressure control valve. -
Page 7: Optional Pump Relief Valve Setting And Adjustment
Reattach R/V cap O-ring and RV cap. Hazardous pressure can cause personal Refer to the individual Blackmer pump parts lists for various injury or property damage spring pressure ranges. Unless specified otherwise, pumps are supplied from the factory with the relief valve adjusted to the mid-point of the spring range. -
Page 8: Torque Table 1
LUBRICATION 2. Remove the head cap screws (21). Gently remove the The Blackmer ProVane pumps are equipped with ball head from the casing. The head O-ring should come off bearings that require no additional lubrication. -
Page 9: Pump Disassembly
MAINTENANCE: PUMP DISASSEMBLY 12. Only disassemble rotor & shaft if necessary for part replacement. Disassemble the rotor (13B) and shaft NOTICE: (13A) by removing the cap-screws (13C). See figure 7. Maintenance shall be performed by qualified technicians only. Follow the appropriate procedures and warnings as presented in this manual. -
Page 10: Pump Assembly
MAINTENANCE: PUMP ASSEMBLY PVS20-50 To remove old bearing, pry bearing away from Before reassembling the pump, inspect all component housing at seam using appropriate small chisel or parts for wear or damage, and replace as required. Wash similar prying tool. Use mallet and chisel to separate out the bearing/seal recess of the head and remove any seam inward and apart until bearing separates and burrs or nicks from the rotor and shaft. -
Page 11: Liner Intake & Discharge Identification
MAINTENANCE: Install inboard head into bearing housing until it is fully 11. Assemble Rotor and Shaft (if disassembled). seated in bore. Loosely assemble rotor (13B) on to shaft (13A) For PVS10, 15. Place bearing feed hole in 12:00 securing with socket cap screws (13C). position opposite the pump feet. - Page 12 MAINTENANCE: NOTE: Pump shaft may not turn after ball bearing set 13. PUSHROD INSTALLATION screws are tightened. If this happens, turn bearing PUSHROD adjuster CLOCKWISE (viewed from driven end) until pump shaft is able to be turned by hand. 24. Turn the bearing adjuster counterclockwise, as viewed from the driven end of the pump, until the shaft is snug and is no longer easily turned by hand.
-
Page 13: Trouble Shooting
GENERAL PUMP TROUBLESHOOTING NOTICE: Maintenance shall be performed by qualified technicians only. Follow the appropriate procedures and warnings as presented in this manual. LEAKAGE Location Probable Cause/Corrective Action Between the head & casing Damaged head O-ring: Inspect and replace if necessary. Burrs/dirt in head O-ring groove or casing: File and clean as necessary. - Page 14 GENERAL PUMP TROUBLESHOOTING EXCESSIVE NOISE AND VIBRATION Probable Cause Corrective Action Cavitation or vaporization of the liquid resulting from Check for: • excessive vacuum on the pump due to starved suction. Inlet piping too long or too small in diameter. •...
- Page 15 NOTES 111-G00 Page 15/16...
- Page 16 Liquefied Gas Transfer, Boosting, Vapor Recovery Hand Operated Pumps Accessories Dispensing, Transfer, In-line Gear Reducers, Bypass Valves, Strainers Visit www.blackmer.com for complete information on all Blackmer products Distributed by: "DAIS GLOBAL " LTD; e-mail: o ce@daisglobal.eu; +359 2 973 27 67...
Need help?
Do you have a question about the ProVane PVS10A and is the answer not in the manual?
Questions and answers