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Model
EFBCA15-900-10S-ES
EFBCA26-560-10S-ES
EFBCA32-410-10S-ES
EFBCA45-330-10S-ES
EFBCA50-450-10S-ES
EFBCA60-370-13S-ES
EFBCA75-300-13S-ES
EFBCA95-240-13S-ES
EFBCI20-770-10S-ES
EFBCI35-405-10S-ES
EFBCIT20-770-10S-ES
EFBCIT35-405-10S-ES
EFBCA15-900-10S
EFBCA26-560-10S
EFBCA32-410-10S
EFBCA45-330-10S
EFBCA50-450-10S
EFBCA60-370-13S
EFBCA75-300-13S
EFBCA95-240-13S
EFBCI20-770-10S
EFBCI35-405-10S
EFBCIT20-770-10S
EFBCIT35-405-10S
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Electric Fixtured Nutrunner
Product Instructions
Part number
STM3839000
STM3840000
STM4054000
STM4055000
STM4056000
STM4536000
STM4538000
STM4540000
STM4057000
STM4061000
STM4062000
STM4070000
STM4171000
STM4172000
STM4173000
STM4174000
STM4175000
STM4544000
STM4546000
STM4548000
STM4176000
STM4177000
STM4178000
STM4179000
WARNING
Printed Matter No. 6159929960_EN
Issue No.
02
Date
02/2024
Page
1 / 28
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Summary of Contents for Desoutter EFBCA15-900-10S-ES
- Page 1 Printed Matter No. 6159929960_EN Issue No. Date 02/2024 Page 1 / 28 Electric Fixtured Nutrunner Product Instructions Model Part number EFBCA15-900-10S-ES STM3839000 EFBCA26-560-10S-ES STM3840000 EFBCA32-410-10S-ES STM4054000 EFBCA45-330-10S-ES STM4055000 EFBCA50-450-10S-ES STM4056000 EFBCA60-370-13S-ES STM4536000 EFBCA75-300-13S-ES STM4538000 EFBCA95-240-13S-ES STM4540000 EFBCI20-770-10S-ES STM4057000 EFBCI35-405-10S-ES STM4061000...
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Page 2: Table Of Contents
Table of Contents Product Information .......................... 4 General Information......................... 4 Warranty.......................... 4 CAD files .......................... 4 Overview ............................ 4 General overview ......................... 4 Service overview ........................ 4 Installation.............................. 5 Installation requirements ......................... 5 Default tool Ethernet configuration .................... 5 Installation guide for Robot /Cobot applications ................ 5 Installing the mounting plate on robot/installation support ........... 5 Installing tool on mounting plate................... 6 Installing the WI-FI antennas .................... 7 Cables and Tool Connectors.................... 8... - Page 3 How to interact on the Assembly Process................ 22 How to avoid EFBC tool switch to Power saving mode ............. 22 Service.............................. 23 Firmware version on tool display.................... 23 Tool test with CVIMONITOR ...................... 23 Tool identification with CVIMONITOR ................... 23 Maintenance instructions....................... 23 Instructions for transducerized tools.................... 24 Preventive maintenance........................ 24 Troubleshooting .......................... 25 What if the tool is locked ....................... 25...
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Page 4: Product Information
• The product warranty relies on the correct use, maintenance, and repair of the tool and its component parts. • Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Desoutter or their Certified Service Partners during the warranty period is not covered by the warranty. -
Page 5: Installation
Battery pack 36 V 2.5 Ah (sold separately) 6158132670 eDOCK (Wi-Fi set up) 6158119760 Optional accessories Charger 6158132700 Default tool Ethernet configuration Item Desoutter default parameter Other possible values Allocation method for IP address Static Keep original IP address DHCP IP address 192.168.5.221 Refer to local settings Subnet mask 255.255.255.0... -
Page 6: Installing Tool On Mounting Plate
Installation Installing tool on mounting plate Install mounting plate (1) on the tool. Lock the lever (2) Screw the retaining pin (3) to secure the lever (2) position. WARNING Do not start the tool or robot if pin is not fixed properly. 6 / 28 6159929960 / v.02... -
Page 7: Installing The Wi-Fi Antennas
Installation Installing the WI-FI antennas It is recommended to use only Antenna Model : STM3840114. Install the WI-FI antennas (1) to the ports (2). Rotate and tighten the antennas. Always remove the antennas before moving EFBC tool. 6159929960 / v.02 7 / 28... -
Page 8: Cables And Tool Connectors
Installation Cables and Tool Connectors Model Characteristics Connector Type EFBC Use only Shielded CABLE M12 8 POINT FEMALE I MIN : 2A Cable Operating temperature. -15°C/+75°C 5 to 167 °F (Not delivered with the product) EFBC - ES Use only Cable STM3840910 with Souriau Connector Cable Operating temperature -15°C/+75°C... -
Page 9: Installing The Tool Cable
Installation Minimum Bending Radius: 5D static / 10D dynamic Minimum bending radius (mm/in) Minimum bending radius (mm/in) Model Static use Dynamic use EFBC* cable 32 / 1.25 64 / 2.5 EFBC*-ES cable 45 / 1.77 90 / 3.54 Installing the tool cable Avoid any friction between the cable and the environment. -
Page 10: When Using External Charger
Installation Battery must be awaken by pressing the red button (1) as shown above. WARNING Make sure robot & tool are in a safe state (emergency stop button activated) when plugging / unplugging/awaking the battery. When using external charger Do not leave the battery pack on the charger when the charger power supply is off. Connecting the Tool to PLC/robot Refers to Robot wiring instructions for connecting Emergency stop buttons. -
Page 11: Souriau Connector For Models Equipped With Embedded Estop Button (Efbc*-Es)
Installation Illustration 2: ESTOP WIRING (M12 Connector): Illustration 3: QUICKSTOP WIRING (M12 Connector) : Souriau connector for models equipped with embedded Estop button (EFBC*-ES) Embedded Estop Button might not be accessible when the tool is operating, therefore another emergency button must be placed in a safe & accesssible area to avoid any dangerous situation 6159929960 / v.02 11 / 28... -
Page 12: Connecting To Power Supply Unit
Installation Tool Connector (Female) ESTOP WIRING Safety Relay Wiring QuickStop Wiring Internal EStop Wiring Connecting to power supply unit Use 240V/24V isolated transformer delivered with the product. 12 / 28 6159929960 / v.02... -
Page 13: Pairing The Tool With Connect Via Edock
Installation Illustration 4: Electrical Circuit Diagram Pairing the Tool with Connect via eDock Insert the battery (2) to the tool (1). Connect the eDock accessory (3) to the tool (1). Connect the eDock (3) to the connect (4). 6159929960 / v.02 13 / 28... -
Page 14: Installing Connect-X / Connect-W With External Access Point
Installation Installing Connect-X / Connect-W with External Access Point Installation to be done in a safe area. Required distances for installation The maximum distance advised between CONNECT-W (or the external WI-FI ac- cess point) and the farthest tool is 30 meters (98.42 ft) without obstacles such as metallic objects. Avoid interference between tool antenna and the Connect antenna (or access point) to keep optimized communica- tion performance. -
Page 15: Tool Center Point
Installation Tool output/socket must apply a Force between 2 and 4N (0,45 and 0,9 lbs) on the screw to ensure a correct tighten- ing process. In order to avoid crushing hazard, Operator must not have access to the working area during tightening phase. -
Page 16: Gravity Center Point
Installation Designation Number Inch Inch Inch EFBCA15-900-10S STM4171000 59.1 246.085 2.33 9.69 EFBCA15-900-10S-ES STM3839000 59.1 235.085 2.33 9.26 EFBCA26-560-10S STM4172000 59.1 268.45 2.06 10.57 EFBCA26-560-10S-ES STM4054000 59.1 268.45 2.06 10.57 EFBCA32-410-10S STM4173000 59.1 268.45 2.06 10.57 EFBCA32-410-10S-ES STM4055000 59.1 268.45 2.06... -
Page 17: Wiring
Installation Designation Number Inch Inch Inch EFBCI35-405-10S-ES STM4057000 242.55 0.28 9.55 EFBCIT20-770-10S STM4178000 355.75 0.28 14.01 EFBCIT20-770-10S-ES STM4061000 355.75 0.28 14.01 EFBCIT35-405-10S STM4179000 355.75 0.28 14.01 EFBCIT35-405-10S-ES STM4062000 355.75 0.28 14.01 Wiring Refer to CVI Monitor instructions for more details. 6159929960 / v.02 17 / 28... -
Page 18: Operation
Operation Operation Configuration Instructions Icons and buttons The password is enabled. The password is disabled. Press the button "Validate/Run reverse". Press the right button. Press the left button. "Validate/Run reverse" button Right button Left button Validate Save Quit The battery pack is full. The battery pack is low. -
Page 19: How To Set Up New Passwords
Operation Press this button to reach Configuration. Go to Enter password, then Pset password, use the buttons to display "1", save and and validate. The red padlock turns green. The procedure is the same to disable the maintenance password. How to set up new passwords To set new passwords, current passwords must be disabled and the green padlock displayed. -
Page 20: How To Set Up Psets And Assembly Processes
Operation How to set up Psets and assembly processes On delivery, the tool has no tightening process. Launch CVI CONFIG software to create Psets and Assembly Processes and transfer the configuration to the tool. A simple Pset can also be created from the display of the system the tool is connected to. Refer to the user manual of CVI CONFIG available at https:// www.desouttertools.com/resource-centre. -
Page 21: Starting The Tool
Operation Check that: "Running mode" in the configuration of the Tightening Unit is set to "Assembly Process". Start condition of the Assembly Process is set to "Tool display". From the tool main screen, press and hold the right button. Press OK. The Assembly Process number turns orange. Use the left or right button to scroll the list. -
Page 22: How To Interact On The Assembly Process
Operation How to interact on the Assembly Process Press the left button to abort the Assembly Process. The following actions are protected by the "Maintenance" password. To have them available, enter the Maintenance password in the "Configuration" menu. During the Assembly Process, press the left button to activate the actions. Batch increment To skip one bolt. -
Page 23: Service
Service Service Firmware version on tool display The firmware version of the tool is displayed in the menu "Maintenance/Tool" - CX.YY.ZZ. Go to "Maintenance/Tool" menu to get the following information: Total counter Number of tightenings since the manufacturing of the tool. Battery The current voltage value is displayed. -
Page 24: Instructions For Transducerized Tools
Service Apply the recommended glue. Tighten to the required torque. Lubricate with the required grease or oil. Do not apply too much grease on gears or bearings; a thin coat shall be sufficient. Before restarting the tool, at least following points must be checked. •... -
Page 25: Troubleshooting
1- The tool tightening counter has been reached. I038 Tool logs 1- Unexpected tool software exception. 2- Log file has been generated by the tool. 3- Contact your Desoutter representative for support. I046 Abnormal battery current 1- Abnormal battery current consumption. Check the Pset settings. - Page 26 2- Check the tool cable is not damaged. W212 Result not stored 1- It is not possible to store the tightening result in the system. 2- Contact your Desoutter representative for support. W216 Current high 1- Maximum current exceeded. 2- Contact your Desoutter representative for support.
- Page 27 2- Replace the battery pack or your configuration. E223 Drive init error 1- Software failure. 2- Restart the system. 3- If the problem occurs again, contact your Desoutter representative for support. E227 Motor stalled 1- Motor stalled (could be missing phase, wrong motor tune or power electronics failure) 2- Try once again.
- Page 28 Original instructions Founded in 1914 and headquartered in France, Desoutter Industrial Tools is a global leader in electric and pneumatic assembly tools serving a wide range of assembly and manufacturing operations, including Aerospace, Automotive, Light and Heavy Vehicles, Off-Road, General Industry.
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