Paton PROMIG-160 Instruction Manual
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Paton PROMIG-160 Instruction Manual

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  • Page 2 08.08.2023 PATON ProMIG DC MMA/TIG/MIG/MAG - 2 -...
  • Page 3 Since 1958, E.O. Paton has been a leader in arc welding technology, first for the countries of the former Soviet Union, and since 1991 for its successor states. In the time since 1991, E.O.
  • Page 4 Product designation: PATON™ PROMIG 160, PATON™ PROMIG 200, PATON™ PROMIG 250, PATON™ PROMIG 270-400v, PATON™ PROMIG 350 -400v PATON™ PROMIG 500-400V, PATON™ PROMIG 630-400V Article number: The object of the declaration is in conformity with the relevant directives and...

  • Page 5: Table Of Contents

    5.1 Welding process cycle - MIG/MAG 5.1.1 Button function on torch - 2T 5.2 Welding process cycle - MIG/MAG - 4T 5.2.1 Button function on torch - 4T and alt.4T 5.3 Inductance function 5.4 Shielding gas pre-flow function PATON ProMIG DC MMA/TIG/MIG/MAG - 5 -...
  • Page 6 7. GENERAL LIST AND SEQUENCE OF FUNCTIONS 8. Supply from power generators 9. Service and maintenance 10. Storage conditions 11. Transportation 12. Completion of the device 13. Safety rules 14. WARRANTY OBLIGATIONS 15. Information on disposal of used equipment PATON ProMIG DC MMA/TIG/MIG/MAG - 6 -...
  • Page 7 Cross section of Maximum cable diameter for MMA and TIG diameter extension cable, mm2 length, m 230V – ProMIG-160, ProMIG-200, ProMIG-250 not more than Ø2 мм Not more than 80A Ø0.6мм not more than Ø3 мм Not more than 120A Ø0.8мм...

  • Page 8: General Information

    This equipment offers seamless transitions between DCEP and DCEN polarities, ensuring optimal welding performance across various conditions and materials. For environments posing potential risks, an integrated voltage reduction mechanism is incorporated in the MMA mode, with an option for activation or deactivation. PATON ProMIG DC MMA/TIG/MIG/MAG - 8 -...
  • Page 9 A hallmark of PATON™ semi-automatic machines is their robust, premium-grade 2-roller or 4-roller , hermetically sealed wire feed mechanism, inclusive of all primary rollers. Furthermore, these devices are equipped with the globally recognized EURO type connector, granting users the flexibility to interchange torches as per their preferences.
  • Page 10 Arc ignition current voltage, V MIG/MAG: 5...500Hz Welding pulse modes MMA: 0,2...500Hz TIG: 0,2...500Hz "HOT-START" in MMA mode Regulated "ARC-FORCE" in MMA mode Regulated "ANTI-STICK" in MMA mode Automatic Idle voltage reduction system On / Off PATON ProMIG DC MMA/TIG/MIG/MAG - 10 -...
  • Page 11 35 мм 8 ...30 м 50 мм Not more than 500 A 12 ... 40 м 70 мм 10 ... 30 м 70 мм up to 630 A 15 ... 40 м 95 мм PATON ProMIG DC MMA/TIG/MIG/MAG - 11 -...
  • Page 12 5. Device overheating indicator: when the device is operating normally, the indicator is off, when the device is overheated it starts flashing; 6. Digital display of the wire feeder; 7. Button for inserting the welding wire into the MIG torch (gas not supplied); PATON ProMIG DC MMA/TIG/MIG/MAG - 12 -...

  • Page 13: Start Up Of The Device

    Therefore, any interference with the device, the safety components or their misuse for other purposes is expressly prohibited. Not following this prohibition will result in the loss of all warranty and product liability claims. PATON ProMIG DC MMA/TIG/MIG/MAG - 13 -...

  • Page 14: Placement Requirements

    ATTENTION! The device can be life-threatening if hit hard on the ground. Place on a stable hard surface. PATON ProMIG DC MMA/TIG/MIG/MAG - 14 -...

  • Page 15: Connecting To The Power Grid

    (see technical data). Use sockets with guaranteed earthing according to safety regulations! ATTENTION! The main switch on the ProMIG-160/200/250 serves as a signal button and only interrupts the power supply to the welding machine, without fully powering down its internal electronics.

  • Page 16: Welding Process Cycle - Mma

    3.1 WELDING PROCESS CYCLE – SMAW The procedure for switching the value of any function is described in section 6.1. PATON ProMIG DC MMA/TIG/MIG/MAG - 16 -...

  • Page 17: Hot-Start" Function

    Manual setting: allows the function level to be set to a minimum value, which slightly reduces the energy consumption and also the concentration of heat input during welding of PATON ProMIG DC MMA/TIG/MIG/MAG - 17 -...

  • Page 18: Anti-Stick" Function

    (disconnect) the electrode from the workpiece without the risk of burning his eyes through accidental arc starting. Once the electrode is detached from the workpiece, the welding process can continue unhindered. PATON ProMIG DC MMA/TIG/MIG/MAG - 18 -...

  • Page 19: Current-Voltage Characteristic Slope Control Function

    This controlled pulsing can aid in achieving a more consistent and refined weld bead, mitigating excessive heat build-up and potential warping or distortion of the workpiece. PATON ProMIG DC MMA/TIG/MIG/MAG - 19 -...
  • Page 20 "duty cycle" [dut] = 70% These parameters are set in different situations in different ways, depending on the welder's requirements. To change the value of any function in the current welding mode, see section 6.1. PATON ProMIG DC MMA/TIG/MIG/MAG - 20 -...

  • Page 21: Tungsten Inert Gas (Gtaw) Welding

    If necessary, additional welding process functions can be set, see Section 6.1 for the switching sequence. ATTENTION! TIG torch must be of the valve type, with bayonet connector Ø9mm for ProMIG-160 and Ø13mm for ProMIG-200/250 & 270-400V/350-400V/500-400V/630-400V. The maximum torch current must be selected according to the operating requirements.

  • Page 22: Welding Process Cycle - Tig-Lift

    For error-free ignition, you need some time to get used to it. We will consider the time of smooth current rise [t.uP] up to the set value in the next paragraph. PATON ProMIG DC MMA/TIG/MIG/MAG - 22 -...

  • Page 23: Welding Process Cycle - Tig-2T

    Only use pins 1 and 2, DO NOT mix them with other pins - this may lead to unit failure! ATTENTION! If this connector is not in use, it should be covered with a protective rubber cap to keep out pollution. PATON ProMIG DC MMA/TIG/MIG/MAG - 23 -...

  • Page 24: Button Function On The Tig-2T Torch

    When the button is released, the source starts its functions and at the end automatically switches off. The oscillator unit must perform the final purge function of the welding zone with gas t2 (closes the gas valve with a delay). PATON ProMIG DC MMA/TIG/MIG/MAG - 24 -...

  • Page 25: Welding Process Cycle - Tig-4T

    You can return in the same way, and if you have missed the desired button mode, press button 3 again: the functions are switched over and over again; PATON ProMIG DC MMA/TIG/MIG/MAG - 25 -...

  • Page 26: Button Function On The Tig-4T Torch

    ATTENTION! The oscillator unit MUST have a circuit to protect the inverter output from damage by the high voltage discharge it produces when the arc is ignited. The protection circuit MUST be activated before use. PATON ProMIG DC MMA/TIG/MIG/MAG - 26 -...

  • Page 27: Precurrent Function (Pilot Arc)

    When compared to continuous current welding, this pulsing method results in less spatter, making the final weld cleaner and more visually appealing. The "peak current" phase ensures deep penetration into the materials, leading to strong and lasting welded connections. PATON ProMIG DC MMA/TIG/MIG/MAG - 27 -...

  • Page 28: Shielding Gas Pre-Flow Function

    By default, the pre-gas function [t.Po] is set to 1.5 seconds; this value can be changed at any time at your discretion. To change the value of any function in the current welding mode, see section 6.1. PATON ProMIG DC MMA/TIG/MIG/MAG - 28 -...

  • Page 29: Metal Inert Gas / Metal Active Gas Arc Welding (Mig/Mag)

    4 to set the MIG/MAG welding mode (modes are switched over and over); use button 2 to set the required welding voltage; place a spool of wire of the required diameter on the wire feeder; PATON ProMIG DC MMA/TIG/MIG/MAG - 29 -...
  • Page 30 2 and the wire feed speed using buttons 8 on the feeding unit, according to the general recommendations for carrying out the welding process with semi-automatic machines. Note that these parameters are different for each specific case. PATON ProMIG DC MMA/TIG/MIG/MAG - 30 -...

  • Page 31: Welding Process Cycle - Mig/Mag

    [t.dn], eventually settling into a standby mode. Following this, the post-gas shielding function [t.Po] ensues, wherein the gas valve shuts off after a predetermined delay. PATON ProMIG DC MMA/TIG/MIG/MAG - 31 -...

  • Page 32: Welding Process Cycle - Mig/Mag - 4T

    This ensures an optimal welding environment by reducing contaminants and potential oxidation. This preparatory step is crucial for achieving consistent and high-quality welds, setting the foundation for a successful welding process. PATON ProMIG DC MMA/TIG/MIG/MAG - 32 -...

  • Page 33: Inductance Function

    This essentially implies that the welding process continues similarly to the 4T mode, albeit with certain changes in the initial sequence. This mode is offered by the PATON company as an additional option that can be applied according to individual preferences. 5.3 INDUCTANCE FUNCTION Inductance adjustment allows for precise control of the current rise rate in response to changes in arc voltage.

  • Page 34: Shielding Gas Pre-Flow Function

    On the other hand, when welding with aluminum wire, the source rise time [t.uP] should exceed the feeder's rise time by a range of +0.2 to +0.5 seconds. PATON ProMIG DC MMA/TIG/MIG/MAG - 34 -...

  • Page 35: Welding Voltage Ramp-Down Function & Wire Feed Speed Ramp-Down

    MMA mode - welding current; 2) in TIG mode - welding current; in MIG/MAG mode - welding voltage. PATON ProMIG DC MMA/TIG/MIG/MAG - 35 -...

  • Page 36: Switching To The Required Function

    Adjustment of this value in an upward or downward direction can be performed using the buttons 8. If the menu is locked, as in the case of the function menu on the source, simply hold down this button for more than 3.5 seconds. PATON ProMIG DC MMA/TIG/MIG/MAG - 36 -...

  • Page 37: Switching To The Required Welding Mode

    3. In this case all the parameters of the previous programme will be saved and you can always return to it. PATON ProMIG DC MMA/TIG/MIG/MAG - 37 -...

  • Page 38: General List And Sequence Of Functions

    12 ... 270А (step of change 1А) for РroMIG-270 e) 14...350А (step of change 1А) for РroMIG-350 f) 16 ... 500А (step of change 1А) for РroMIG-500 g) 18...630А (step of change 1А) for РroMIG-630 PATON ProMIG DC MMA/TIG/MIG/MAG - 38 -...
  • Page 39 5) [t.dn] Current ramp-down time = 0.1 s (default) a) 0 [OFF] ... 15.0 sec (step of change 0.1 sec) 6) [Po.P] Current pulse power = OFF (default) a) ON – activated b) OFF - deactivated PATON ProMIG DC MMA/TIG/MIG/MAG - 39 -...
  • Page 40 2) [Ind] Inductance = OFF (default) а) 0 [OFF] ... step 3 (step of change 1) 3) [t.Pr] Shielding gas pre-flow time = 0.1 sec (default) a) 0.1 ... 25.0 sec (step of change 0.1 sec) PATON ProMIG DC MMA/TIG/MIG/MAG - 40 -...
  • Page 41 5) [t.uP] Wire feeder ramp-up speed = 0.1 sec (default) a) 0 [OFF] ... 5.0 sec (step of change 0.1 sec) 6) [t.dn] Wire feeder ramp-down speed = OFF (default) a) 0 [OFF] ... 5.0 sec (step of change 0.1 sec) PATON ProMIG DC MMA/TIG/MIG/MAG - 41 -...

  • Page 42: Supply From Power Generators

    ATTENTION!: For smooth operation, the output voltage of the generator must not exceed the permissible limits: 160-260V (for ProMIG-160/200/250); 320-440V for all three phases (for ProMIG-270/350/500/630). The power source can be supplied by various types of generators. However, some of these may not provide sufficient power for proper operation of the welding current source.

  • Page 43: Storage Conditions

    The packaged device is suitable for transportation by all means of transport ensuring its safety, in accordance with the transport rules established for the mode of transport. 12. COMPLETION OF THE DEVICE 1. PATON™ welding arc power source with power cord - 1 pc; 2. Wire feeder - 1 pc;...

  • Page 44: Safety Rules

    People wearing such equipment should consult a doctor before entering an area where welding work is being carried out. Welding wires should be laid in parallel, as close together as possible. PATON ProMIG DC MMA/TIG/MIG/MAG - 44 -...
  • Page 45 DANGER OF INTENSE NOISE The welding arc generated during welding can produce sound levels above 85 dB for up to 8 hours of working time. Welders working with the equipment must wear hearing protection during operation. PATON ProMIG DC MMA/TIG/MIG/MAG - 45 -...
  • Page 46 PATON ProMIG DC MMA/TIG/MIG/MAG - 46 -...
  • Page 47 PATON ProMIG DC MMA/TIG/MIG/MAG - 47 -...
  • Page 48 PATON ProMIG DC MMA/TIG/MIG/MAG - 48 -...

  • Page 49: Warranty Obligations

    ProMIG-500-400V 2 years ProMIG-630-400V The main warranty period starts from the date of sale of the PATON™ inverter device to the end customer. During the warranty period, the distributor undertakes, free of charge to the owner of the PATON™ inverter device: to make diagnostics and identify the cause of the malfunction;...

  • Page 50: Information On Disposal Of Used Equipment

    If you wish to recycle the device, please contact your nearest retailer or contact the importer of the equipment, who will provide additional information. IMPORTER / AUTHORIZED DISTRIBUTOR PATON ProMIG DC MMA/TIG/MIG/MAG - 50 -...

This manual is also suitable for:

Promig-200Promig-250Promig-270Promig-350Promig-500Promig-630

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