Paton ProMIG-200 Data Sheet And Operating Manual
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Paton ProMIG-200 Data Sheet And Operating Manual

Semi automatic digital inverter
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Summary of Contents for Paton ProMIG-200

  • Page 4: Table Of Contents

    7. General list and sequence of functions 8. Attendance and technical maintenance 9. Generator operation mode 10. Storage rules 11. Transportation 12. Technical specifications 13. Delivery set 14. Warranty liabilities 15. Safety rules 16. Acceptance certificate - 2 - PATON ProMIG series DC MMA/TIG/MIG/MAG...
  • Page 5 120 A at most Ф0.8 mm at most Ф4 mm 160 A at most Ф1.0 mm at most Ф5 mm Ф6 mm, low- 250 A at most up to Ф1,2 mm melting - 3 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 6: General Provisions

    MMA mode, which can be enabled or disabled. The distinctive feature of PATON semi-automatic machines is very robust, high-quality and structurally sound wire feeding mechanism, as well as availability of KZ-2 slot of world standard EURO type, which allows user changing torches at his/her own discretion.
  • Page 7 1…5 m 160 A at most 16 mm КГ 1х16 2…8 m 200 A at most 25 mm КГ 1х25 3…11 m 250 A at most 35 mm КГ 1х35 - 5 - PATON ProMIG series DC MMA/TIG/MIG/MAG...
  • Page 8 4 – Welding mode selection button: а) manual metal arc welding with a stick electrode MAW "MMA"; b) tungsten arc inert gas welding, with non-consumable electrode ARG «TIG»; c) semi-automatic welding in protective gases SA "MIG/MAG". - 6 - PATON ProMIG series DC MMA/TIG/MIG/MAG...
  • Page 9 15 – The input for cable supplying control signals from the wire-feeding machine to the welding current source. 16 – Fitting for shielding gas supply. 17 – On/off automatic device of the source. - 7 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 10: Start-Up

    2.3 POWER CONNECTION The welding machine of series design is rated for mains voltage of 220 V (-27% +18%) or three-phase mains voltage of 3х400 V (± 20%). - 8 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 11: Mains Plug Connection

    5 again – the modes switch over end-around; - use buttons 3 to set the main parameter, which is arc current; - if necessary, additional functions of welding process can be adjusted – see changeover sequence in paragraph 6.1. - 9 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 12: Welding Cycle - Mma

    In the additional settings, you can change both Hot Start magnitude [H.St] and Hot Start time [t.HS]. Do not set Hot Start magnitude and time to unnecessarily high values, since large limit values required for very strong power supply mains, and if - 10 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 13: Arc Force Function

    Ф3.2 mm in diameter, affects actuation of Anti-Stick function, which will be explained in the next paragraph. - 11 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 14: Anti-Stick Function

    To enable this function, an open-circuit voltage reduction unit [BSn] is required. This unit is envisaged in this equipment model, but is set to "OFF" position by default, i.e. disabled, since it is known, that enabling of any function of this kind - 12 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 15: Pulsed Current Welding Function

    These parameters are set differently in different situations in accordance with welding operator's requirements. See paragraph 6.1 for sequence of changing the value of any function in the current welding mode - 13 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 16: Tungsten Arc Inert Gas Welding (Tig)

    - install pressure reducer on the gas bottle; - connect gas hose of the torch to pressure reducer of the gas bottle; - open the cock of the gas bottle and check it for tightness; - 14 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 17: Tig-Lift Arc Striking Function

    The higher is base operating current, the faster the electrode shall be lifted, otherwise it will flash off. Time of current fade-in [t.uP] up to the set value will be reviewed in the next paragraph. - 15 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 18: Welding Cycle - Tig-2T

    The indicator will start flashing, thus informing the user that the machine is ready for switching to the next welding mode. If you skipped the required welding mode, press button 5 again – the modes switch over end-around; - 16 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 19: Function Of Button On Atig-2T Torch

    When the torch button is pressed, the control signal is sent to the high-frequency injection unit, which performs the function of weld zone pre-purging with gas (opens the gas valve) and sends the switch-on signal to the PROMIG-200Р/250Р source with a time delay; at the same time, a high-frequency high-voltage pulse is issued for arc striking.

  • Page 20: Welding Cycle - Tig-4T

    - use buttons 3 to set the main parameter, which is arc current; - if necessary, additional functions of welding process can be adjusted – see changeover sequence in paragraph 6.1. - 18 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 21: Function Of Button On Atig-4T Torch

    It eliminates initial splashing of weld pool. In addition, if TIG-2T button mode is used, one can guide the torch exactly to the required welding place during the set time of current - 19 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 22: Arc Current Fade-Out Function

    Result: current will pulse in the range from 70 A to 130 A with frequency of 5 Hz, pulses will be of the same shape in terms of both magnitude and time. If duty ratio - 20 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 23: Semiautomatic Metal Inert/Active Gas Welding (Mig/Mag)

    - connect the supply cable of the wire-feeding machine to slot 12 on the rear panel of the source; - insert the "earth" cable into the source socket B "-"; - connect the "earth" cable to the work piece; - 21 - PATON ProMIG series DC MMA/TIG/MIG/MAG...
  • Page 24 For better results, adjust source voltage with buttons 3 and use the potentiometer 8 to adjust the speed of wire feeding by the feeding machine according to general recommendations on semiautomatic welding. Remember that these parameters are different for each specific application. - 22 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 25: Welding Cycle - Mig/Mag

    This function affects directly weld metal dilution, therefore it primarily affects the shape of weld. It also forces drop transfer from the filler wire into the - 23 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 26: Machine Setting

    1) in MMA mode – arc current; 2) in TIG mode – arc current; 3) in MIG/MAG – arc voltage. - 24 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 27: Switching To The Required Function

    12 seconds. As it was mentioned in previous paragraphs, in about 5 s the machine will warn about readiness to switch to the next mode, but do not get embarrassed and continue holding the button. In another 5 s the board will display - 25 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 28: General List And Sequence Of Functions

    MMA welding mode 0) [-1-] – main displayed parameter CURRENT = 90 A (by default) a) 10... 200 A (increment 1 A) for PROMIG-200 b) 12... 250 A (increment 1 A) for PROMIG-250 1) [H.St] Hot Start power = 40% (by default) a) 0[OFF]...

  • Page 29: Attendance And Technical Maintenance

    [4t] – non-contact striking mode, TIG-4T button mode 2) [Pr.A] preliminary current (pilot arc) = 15 А (by default) a) 10... 40 A (increment 1 A) for PROMIG-200 b) 12... 40 A (increment 1 A) for PROMIG-250 3) [t.uP] current fade-in time = 1.0 s (by default) a) 0.1...

  • Page 30: Generator Operation Mode

    5 °С. The rooms must be free from acid vapours and other active substances. 11. TRANSPORTATION A packaged source can be transported by any means of transportation, which provide its integrity, complying with all transportation rules established for this type of transport. - 28 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 31: Technical Specifications

    8. Operating manual – 1 pce. 14. WARRANTY LIABILITIES Pilot Plant of Welding Equipment named after Ye. O. Paton guarantees proper operation of the supply source, provided that the consumer observes operating, storage and transportation conditions. Free warranty servicing is not provided in case of:...

  • Page 32: Safety Rules

    - wear only proper low-flammable clothes. DANGER OF HAZARDOUS GASES AND VAPOURS - if smoke and hazardous gases emerge in the operating zone, remove them with special means; - 30 - PATON ProMIG series DC MMA/TIG/MIG/MAG...
  • Page 33 - if possible, avoid installing the welding machine directly on the conductive coating of floor or work table, use insulating pads. SAFETY MEASURES IN NORMAL CONDITIONS Check the machine for external damages and performance of safety devices at leat once a week. - 31 - PATON ProMIG series DC MMA/TIG/MIG/MAG...
  • Page 34 - 32 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

  • Page 35: Acceptance Certificate

    16. ACCEPTANCE CERTIFICATE Arc inverter rectifier PATON PROMIG-200/250 Serial number ________________P has been approved for operation. Sale date ”_____”_________________20____ Stamp here _____________________ (vendor signature) - 33 - PATON ProMIG series DC MMA/TIG/MIG/MAG...
  • Page 36 Date of receipt for repair ”_____”_________________20____ __________________ (signature) Symptoms of non-operability: __________________________________________________________________ Cause: ___________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ ======================================================= Date of receipt for repair ”_____”_________________20____ __________________ (signature) Symptoms of non-operability: __________________________________________________________________ Cause: ____________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ - 34 - PATON ProMIG series DC MMA/TIG/MIG/MAG...
  • Page 37 Date of receipt for repair ”_____”_________________20____ __________________ (signature) Symptoms of non-operability: __________________________________________________________________ Cause: ___________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ ======================================================= Date of receipt for repair ”_____”_________________20____ __________________ (signature) Symptoms of non-operability: __________________________________________________________________ Cause: ____________________________________________________________ __________________________________________________________________ __________________________________________________________________ __________________________________________________________________ - 35 - PATON ProMIG series DC MMA/TIG/MIG/MAG...

This manual is also suitable for:

Promig-250Promig-250-380v

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