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Oliver 600-R3 Series User's Operating And Instruction Manual

Dough moulders
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Walker, Michigan, U.S.A. 49534
USER'S OPERATING AND INSTRUCTION MANUAL
MODEL 600-R3 SERIES
DOUGH MOULDERS
600-R3S20000-CV

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Summary of Contents for Oliver 600-R3 Series

  • Page 1 Walker, Michigan, U.S.A. 49534 USER’S OPERATING AND INSTRUCTION MANUAL MODEL 600-R3 SERIES DOUGH MOULDERS 600-R3S20000-CV...
  • Page 2 THIS PAGE WAS INTENTIONALLY LEFT BLANK. GEN020319...
  • Page 3 SAFETY INSTRUCTIONS Various safety devices and methods of guarding have been provided on this machine. It is essential, however, that machine operators and maintenance personnel observe the following safety precautions. Improper installation or operation of this equipment may cause injury to personnel or damage to equipment. 1.
  • Page 4 600-R3 MODEL 600-R3 SERIES DOUGH MOULDERS INDEX SECTION PAGE 1.0 DESCRIPTION/SPECIFICATIONS.............. 1-1 Description 1-2 Dimensional Specifications 1-3 Electrical Specifications 1-4 Wiring Diagram 2.0 MACHINE INSTALLATION................2-1 Electrical Requirements 2-2 Machine Running Direction 3.0 OPERATING INSTRUCTIONS..............3-1 Machine Preparation 3-2 Establishing Settings 4.0 CLEANING/MAINTENANCE...............
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  • Page 6 The moulder stretches dough gently and gradually between two belts revolving in opposite directions and at different speeds. The dough is inserted in a hopper located approximately 54" from the floor (when mounted on the Oliver Moulder stand with casters), which feeds it between three plastic coated sheeting rollers. The sheeting and stretching operations are controlled manually with two levers with easy to read scales.
  • Page 7 600-R3 Dimensional Specifications Product Capacities: Machine size: 2 ounces (0.1kg) to 6 pounds (3.0kg) Width = 43 inches Height = 28 inches, Net Weight: Height OA = 60 inches Approximately 380 pounds Depth = 28-1/2 inches, 425 pounds with stand Depth OA = 37-1/4 inches Shipping Weight: Approximately 575 pounds...
  • Page 8: Machine Installation

    Be sure the pattern of the wall receptacle and pattern of the plug are matching. NOTE A TWIST-LOCK TYPE PLUG MUST BE USED ON THE 600-R3 SERIES OF DOUGH MOULDERS POWER CORD TO KEEP IN COMPLIANCE WITH ETL SAFETY REQUIREMENTS.
  • Page 9 600-R3 SERIES DOUGH MOULDER OPERATING INSTRUCTIONS Machine Preparation Always flour the delivery outfeed table felt generously and thoroughly. You should also flour the dough as thickly as possible, all around. Also, when preparing to run the moulder we recommend that you first weigh as many pieces of dough as possible in advance.
  • Page 10: Cleaning & Maintenance

    600-R3 SERIES DOUGH MOULDER WARNING ALWAYS MAKE SURE THE MACHINE HAS BEEN DISCONNECTED FROM THE POWER SUPPLY BEFORE CLEANING OR SERVICING. CLEANING / MAINTENANCE Cleaning The machine should receive general cleaning at regular intervals with special attention given to the following: WEEKLY: The belts and felt pad on the delivery outfeed table should be thoroughly brushed.
  • Page 11 600-R3 SERIES DOUGH MOULDER Changing the V-Belt Should the V-belt drive on the motor become loose and begin to slip it can be tightened simply by adjusting the motor bracket frame, see below. 1. Remove the back cover. Remove the orange handle bar (right side only). The two nuts securing the handle bar are located on the inside of the frame.
  • Page 12 600-R3 SERIES DOUGH MOULDER Removing the Rear Chamber Assembly and Belt 1. Remove the back cover. Remove both orange handle bars. The four nuts securing the handle bars are located on the inside of the frame. Remove both side plastic housings, (Items #234 and #235, Drawing 5.1.1).
  • Page 13 600-R3 SERIES DOUGH MOULDER Removing the Sheeting Rollers 1. Remove the covers and timing belt, (Section 4.5, Procedures 1 and 3), 0600S20009 Rev. 5/2/02...
  • Page 14 600-R3 SERIES DOUGH MOULDER NOTE ALWAYS REPLACE THE BEARINGS WITH NEW ONES WHENEVER THEY HAVE BEEN REMOVED FROM MACHINE. 4.6.2 Removing the Lower Adjustable Sheeting Roller 1. Follow all the procedures in section 4.6. The intake cover will need to be completely removed at this time.
  • Page 15 600-R3 SERIES DOUGH MOULDER Replacing the Front Triangular Belt 4.7.1 Removing the Belt 1. To change the front triangular belt you should remove the following items referring to the appropriate section; Heavy mat (Section 4.2), V-belt (Section 4.3), Rear chamber Assembly (Section 4.5), and the Adjustable lower sheeting roller (Section 4.6.2).
  • Page 16 600-R3 SERIES DOUGH MOULDER 4.7.1 Removing the Front Triangular Belt cont 0600S20009 Rev. 5/2/02...
  • Page 17 600S20010 REV 3/20/13...
  • Page 18 600S20010 REV 3/20/13...
  • Page 19 600S20010 REV 3/20/13...
  • Page 20: Part Description

    MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW ITEM NUMBER OLIVER PART # PART DESCRIPTION 6824-3200 LOWER RIGHT SIDE 6824-3201 UPPER LEFT SIDE 6824-3202 UPPER RIGHT SIDE 6824-3112 BELT BACK ENDLESS 6824-3056 BALANCING SPRING 6824-3073 DRIVE CYLINDER 6824-3074 CYLINDER TENSION REAR 6824-3203...
  • Page 21 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW ITEM NUMBER OLIVER PART # PART DESCRIPTION 6824-3099 HOUSING-RIGHT SIDE PLASTIC 6824-3100 HOUSING-LEFT SIDE PLASTIC 6824-3209 GREY PLASTIC RUSH 6824-3210 BELT GUIDE INTERNAL RING 6824-3128 PULLEY TIMING 28HO75 REAR CHAM 1 6824-3211 BELT TENSION CONECTING ROD...
  • Page 22 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW ITEM NUMBER OLIVER PART # PART DESCRIPTION 6824-3159 CATCH PIN (COMPASS HANGING STOP) 1 6824-3222 SPACER ARM JOINT 6824-3160 HOOK LATCH 6824-3111 LEVER-SHEETING CONTROL 6824-3064 PIN-LEVER 6824-3095 BELT-HEAVY MAT (LOAD-15 BAR) 6824-3164 SHEETER SCALE 1-9...
  • Page 23 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW ITEM NUMBER OLIVER PART # PART DESCRIPTION 6824-3118 BAR-SAFETY KICKOUT 7023-3100 SPRING-EXTENSION 6824-3156 COVER-INTAKE 738 /1 6824-3157 BRACKET-SAFETY BAR 6824-3065 ROLLER-FIXED 6824-3066 ROLLER-ADJUSTABLE 803/1 6824-3255 UPPER SCRAPER - SHAFT 6824-3055 UPPER SCRAPER - BLADE...
  • Page 24 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW ITEM NUMBER OLIVER PART # PART DESCRIPTION 6824-3232 PIN HOLDING HOUSING 1203 6824-3233 BEARING 1203 TV 6004 6824-3234 BEARING 6004 6204 6824-3235 BEARING 6204 617 /B 6824-3236 HOPPER SAFETY SWITCH 600S20010 REV 3/20/13...
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  • Page 26: Warranty Procedure

    4. The service dealer will then complete an invoice and send it to the Parts and Service Department at Oliver Packaging & Equipment Company. 5. The Parts and Service Manager of Oliver Packaging and Equipment Company will review the invoice and returned parts, if applicable, and approve for payment.
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  • Page 28 This policy applies to all parts returned to the factory whether for warranted credit, replacement, repair or re-stocking. Oliver Packaging and Equipment Company requires that the customer obtain a Return Material Authorization (RMA) number before returning any part. This number should appear on the shipping label and inside the shipping carton as well.