Related Manuals for Oliver 619-16A
Summary of Contents for Oliver 619-16A
- Page 1 Grand Rapids, Michigan, U.S.A. 49504-5298 USER’S OPERATING AND INSTRUCTION MANUAL MODEL 619-16A MODEL 619-20A MODEL 619-24RA DOUGH DIVIDERS 0619S20000-CV1...
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Page 2: Table Of Contents
INDEX Section Description Document No. Page No. SAFETY INSTRUCTIONS ------------------------------- 0619S20047 --------------------- 1-1 DESCRIPTION/SPECIFICATIONS -------------------- 0619S20058---------------------- 2-1 Description -------------------------------------------------------------------------------------- 2-1 Physical Specifications----------------------------------------------------------------------- 2-1 Electrical Specifications---------------------------------------------------------------------- 2-2 Electrical Wiring Diagrams------------------------------------------------------------------- 2-2 OPERATING INSTRUCTIONS ------------------------- 0619S20048 --------------------- 3-1 Before You Start ------------------------------------------------------------------------------ 3-1 Basic Operation ------------------------------------------------------------------------------- 3-1 MAINTENANCE -------------------------------------------- 0619C20049 --------------------- 4-1 Cleaning ----------------------------------------------------------------------------------------- 4-1... -
Page 3: Section Description Document No
INDEX (Continued) REPLACEMENT PARTS SECTION (Continued) Section Description Document No. Page No. COVERS ----------------------------------------------------- 0619S20053 --------------------- 8-1 Drawing ------------------------------------------------------------------------------------- 8-1 Parts List ----------------------------------------------------------------------------------- 8-2 HYDRAULIC PARTS ------------------------------------- 0619S20054 --------------------- 9-1 Drawing ------------------------------------------------------------------------------------- 9-1 Parts List ----------------------------------------------------------------------------------- 9-2 LID PARTS -------------------------------------------------- 0619S20055 -------------------- 10-1 Drawing ------------------------------------------------------------------------------------ 10-1 Parts List ---------------------------------------------------------------------------------- 10-2 ELECTRICAL PARTS ------------------------------------ 0619S20056 -------------------- 11-1... -
Page 4: Safety Instructions
SAFETY INSTRUCTIONS WARNING VARIOUS SAFETY DEVICES AND METHODS OF GUARDING HAVE BEEN PROVIDED ON THIS MACHINE. IT IS ESSENTIAL HOWEVER THAT THE MACHINE OPERATORS AND MAINTENANCE PERSONNEL OBSERVE THE FOLLOWING SAFETY PRECAUTIONS. IMPROPER INSTALLATION, MAINTENANCE, OR OPERATION OF THIS EQUIPMENT COULD CAUSE SERIOUS INJURY OR DEATH. 1. - Page 5 THIS PAGE WAS INTENTIONALLY LEFT BLANK. GEN020319...
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Page 6: Description/Specifications
DESCRIPTION/SPECIFICATION Description The Oliver divider consists of a hopper which can be loaded with dough from a minimum of ten and one half pounds up to forty-five pounds. The lid and hopper are made of heavy cast aluminum. The moveable hydraulic floor of the hopper is made of a collection of food grade plastic plates which, when moved upward, will compress the dough until it completely fills the remaining area. -
Page 7: Electrical Specifications
Physical specifications (continued) Net Weight: Approximately 455 pounds. Shipping Weight: Approximately 500 pounds. Product Capacities: Fill Capacity (approximate) = 10-1/2 to 45 pounds Divided piece Size (approximate): 16 part dividers = 10-1/2 to 45 ounces 20 part dividers = 8-1/2 to 36 ounces 24 part dividers = 7 to 30 ounces Electrical Specifications 2 Horse Power, 1 phase, 60 hertz, 230 Volts AC, 10 Amps. - Page 8 Electrical Wiring Diagrams (Continued) 3 ph, 60 hz, 208/230 VAC 3 ph, 60 hz, 460 VAC 0619S20058...
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Page 9: Operating Instructions
OPERATING INSTRUCTIONS Before You Start CAUTION THE DIVIDER SHOULD ONLY BE PLUGGED INTO AN OUTLET WITH THE SAME VOLTAGE AS STATED ON THE NAMEPLATE Before starting a new divider with THREE PHASE electrical power for the first time you should check to see if the motor is running in the correct direction. Remove the front cover by removing the four thumbscrews which secure it;... - Page 10 Basic Operation (Continued) • Lower the floor of the hopper before attempting to open the lid of the divider. • Open the lid and load the preweighed dough into the hopper. Spread the dough over the floor of the hopper making it approximately the same height, this is done to eliminate large air pockets and to insure equal division of the dough.
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Page 11: Maintenance
MAINTENANCE WARNING ALWAYS MAKE SURE THE MACHINE HAS BEEN DISCONNECTED FROM THE POWER SUPPLY BEFORE CLEANING OR SERVICING. Cleaning The exterior and contact surfaces should be cleaned daily using common cleaners. The knives should be extended for easier cleaning. This can be done by placing the cleaning separator, furnished with the machine, IN THE CENTER OF THE HOPPER straddling the knives. -
Page 12: Hydraulic Oil Specification
Hydraulic Oil Specification The hydraulic oil used in your divider should be made of good quality base stocks compounded with the following additives: antiwear, antioxidation, antifoaming, and antirust. In addition it should be an “ISO” viscosity grade No. 32. Hydraulic Filter Replacement At least once a year the throw-away filter on the hydraulic system should be replaced, more often when under heavy use. -
Page 13: Changing The Blades
Replacing A Plastic Floor (Continued) • Using a block of wood or other soft material to protect the threads on the floor assembly, force it upwards until it is free from the thrust plate and then lift it from the blades. -
Page 14: Replacing The Hydraulic Cylinder
Replacing The Hydraulic Cylinder • Using the cleaning separator extend the knives about half of their travel. Turn the machine off and disconnect it from the power supply. • To remove the hydraulic cylinder the front, rear, and side panels must be removed from the machine. -
Page 15: Changing The Pump Or Coupling
Removing The Motor (Continued) • Remove the terminal cover on the motor and disconnect the wiring, remember to note the wire locations to ease replacement of the motor. • The motor should now be free and can be removed by sliding the motor out and lifting it free of the machine. -
Page 16: Adjusting The Pressure Relief On The Control Valve
• IT IS NOT necessary to adjust the pressure relief on replacement valves to allow proper operation of the divider. Note: Oliver’s valves are normally preset at the factory and adjustment IS NOT necessary. Should it become necessary to change the pressure relief setting follow the two steps given below. -
Page 17: Troubleshooting
TROUBLE SHOOTING GUIDE The “End of Stroke Light” does not come on. Possible Causes • There may be a disconnected wire. • The bulb may have burnt out. • The limit switch is not adjusted properly. • The limit switch is not operating and needs replacement. The motor “Hums”... -
Page 18: The Motor Has "Stalled" And Cannot Be Restarted
The motor has “Stalled” and cannot be restarted. Possible Causes • The overload relay has tripped. Allow the relay about five minutes to cool and attempt to restart the divider. The divider is not cutting properly. Possible Causes • Dough scraps and flour have accumulated between the blade holder and the thrust plate. -
Page 19: Recommended Spare Parts
Pilot Light 5709-3040 Motor Starter (3-60-460V) 5709-3041 Motor Starter (3-60-230V) 5709-3042 Motor Starter (3-60-208V) 5709-3043 Motor Starter (1-60-230V) SPARE PARTS FOR MODEL 619-16A ONLY 0620-0011-002 Blade Holder 0620-0048-002 Plastic Outside Plate 0620-0049-002 Plastic Inside Plate 0620-0052-003 Large Lower Blade 0620-0053-003... - Page 20 Valve (Hydraulic) 5137-7004 Hydraulic Pump 5604-6958 Coupling 6303-6613 Motor 3 ph, 60 hz, 208/230/460 VAC 6303-6725 Motor 1 ph, 60 hz, 230VAC 0620-0050 Outer Plunger (619-16A, 619-20A) 0620-0050-001 Outer Plunger (619-24RA) 0620-0051 Inner Plunger (619-16A, 619-20A) 0620-0051-001 Inner Plunger (619-24RA) 0619S20051...
- Page 21 MAIN FRAME ASSEMBLY 0619S20052...
- Page 22 PART DESCRIPTION PART NUMBER Brace-Lower W/Holes 0620-0005-001 Brace-Lower 0620-0006 Plate-Cylinder Support 0620-0007-001 Base 0620-0008 Plate-Star 0620-0012-1 Panel-Separation 0620-0032 Actuator-Limit Switch 0620-0044-1 Spacer-Cylinder Rod 0620-0045 Caster-Ridged 5902-2378 Caster-Swivel W/Brake 5902-2377 FOR SERVICE PARTS CALL OLIVER PRODUCTS @ 800-253-3893 Rev. 5-01-01 0619S20052...
- Page 23 COVERS ASSEMBLY 0619S20053...
- Page 24 Guard-Top Cover (Stainless) 0620-0001-003 Cover-Side (Painted) 0620-0029 Cover-Side (Stainless) 0620-0029-002 Cover-Front (Painted) 0620-0030 Cover-Front (Stainless) 0620-0030-003 Cover-Rear (Painted) 0620-0031 Cover-Rear (Stainless) 0620-0031-001 Screw-Thumb 5843-0536 Handle-Pull 5908-5101 Plate-Handle Backing 0619-0028 Guard-Switch 0620-0106 FOR SERVICE PARTS CALL OLIVER PRODUCTS @ 800-253-3893 0619S20053...
- Page 25 HYDRAULIC ASSEMBLY Rev. 12/21/04 0619S20054...
- Page 26 0619-0033 Pin-Locking 0619-0032-001 Fitting-Elbow 5115-2087 Cylinder-Latch 5108-7299 Hose-Latch Cylinder 5121-8091 Washer-Special 0619-0035 Spring 7014-3105 Gauge 5118-0506 Manifold 5128-5100 Fitting-90 Elbow 5115-2086 Tube-Sequence 5147-0103 Hose-Valve to Sequence 5121-8164 Spacer-Pump/Flange 0619-0044 FOR SERVICE PARTS CALL OLIVER PRODUCTS @ 800-253-3893 Rev. 10/25/06 0619S20054...
- Page 27 LID ASSEMBLY 0619S20055 10-1...
- Page 28 LID PARTS LIST ITEM NO PART DESCRIPTION PART NUMBER Hook-Lid 0619-0031 Pin-Hinge 0620-0033 Clamp-Spring 0620-0034 Spring-LH 7030-0024 Spring-RH 7030-0023 Lid-Round Auto-Latch 0619-0022-001 Shim-Hook (.005) 0619-0030-005 Shim-Hook (.010) 0619-0030-01 FOR SERVICE PARTS CALL OLIVER PRODUCTS @ 800-253-3893 Revised 2/7/02 0619S20055 10-2...
- Page 29 ELECTRICAL ASSEMBLY Rev. 11/27/02 0619S20056 11-1...
- Page 30 Starter-Manual (6.3-10A) (3-60-208) 5709-3042 Starter-Manual (4-6.3A) (3-60-230) 5709-3041 Starter-Manual (2.5-4A) (3-60-460) 5709-3040 Switch-Limit 5757-8081 Shockmount 5918-6636 608* Motor-2HP (1-60-230) 6303-6725 Motor-2HP (3-60-208/203/460) 6303-6613 * For Other Electrics Consult the Factory FOR SERVICE PARTS CALL OLIVER PRODUCTS @ 800-253-3893 Rev. 11/27/02 0619S20056 11-2...
- Page 31 PUSHER ASSEMBLY (16 Part Pusher Assembly Shown for Reference Only) 0619S20057 12-1...
- Page 32 Blade-Small Circular (619-16A) 0620-0054-003 Blade-Small Circular (619-20A) 0620-0054-001 Blade-Small Circular (619-24RA) 0620-0054-002 Blade-Outside (619-16A) 0620-0055-003 Blade-Outside (619-20A) 0620-0055-001 Blade-Outside (619-24RA) 0620-0055-002 Pin-Guide 0620-0056 Bracket-Top Cover Mounting 0620-0107 Adjustable Hex 0619-0026 FOR SERVICE PARTS CALL OLIVER PRODUCTS @ 800-253-3893 Rev. 8-20-01 0619S20057 12-2...
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- Page 34 Oliver) proves to be defective (as defined below) within one year after shipment, and if Buyer returns the defective part to Oliver within one year, Freight Prepaid to Oliver’s plant in Grand Rapids, MI, then Oliver, shall, at Oliver’s option, either repair or replace the defective part, at Oliver’s expense.
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- Page 36 4. The service dealer will then complete an invoice and send it to the Customer Service Department at Oliver Products Company. 5. The Customer Service Manager of Oliver Products Company will review the invoice and returned parts, if applicable, and approve for payment.
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- Page 38 This policy applies to all parts returned to the factory whether for warranted credit, replacement, repair or re-stocking. Oliver Products Company requires that the customer obtain a Return Material Authorization (RMA) number before returning any part. This number should appear on the shipping label and inside the shipping carton as well.