Related Manuals for Oliver 600-R3 Series
Summary of Contents for Oliver 600-R3 Series
- Page 1 Grand Rapids, Michigan, U.S.A. 49504-5298 USER’S OPERATING AND INSTRUCTION MANUAL MODEL 600-R3 SERIES DOUGH MOULDERS 600-R3S20000-CV...
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Page 2: Safety Instructions
SAFETY INSTRUCTIONS Various safety devices and methods of guarding have been provided on this machine. It is essential, however, that machine operators and maintenance personnel observe the following safety precautions. Improper installation or operation of this equipment may cause injury to personnel or damage to equipment. 1. - Page 3 600-R3 MODEL 600-R3 SERIES DOUGH MOULDERS INDEX SECTION PAGE N0. 1.0 DESCRIPTION/SPECIFICATIONS .............. 1-1 1.1 Description 1.2 Dimensional Specifications 1.3 Electrical Specifications 1.4 Wiring Diagram 2.0 MACHINE INSTALLATION ................2-1 2.1 Electrical Requirements 2.2 Machine Running Direction 3.0 OPERATING INSTRUCTIONS ..............3-1 3.1 Machine Preparation...
- Page 4 The dough is inserted in a hopper located approximately 54" from the floor (when mounted on the Oliver Moulder stand with casters), which feeds it between three plastic coated sheeting rollers. The sheeting and stretching operations are controlled manually with two levers with easy to read scales.
- Page 5 600-R3 Dimensional Specifications Product Capacities: Machine size: 2 ounces (0.1kg) to 6 pounds (3.0kg) Width = 43 inches Height = 28 inches, Net Weight: Height OA = 60 inches Approximately 380 pounds Depth = 28-1/2 inches, 425 pounds with stand Depth OA = 37-1/4 inches Shipping Weight: Approximately 575 pounds...
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Page 6: Machine Installation
Be sure the pattern of the wall receptacle and pattern of the plug are matching. NOTE A TWIST-LOCK TYPE PLUG MUST BE USED ON THE 600-R3 SERIES OF DOUGH MOULDERS POWER CORD TO KEEP IN COMPLIANCE WITH ETL SAFETY REQUIREMENTS. - Page 7 600-R3 SERIES DOUGH MOULDER OPERATING INSTRUCTIONS Machine Preparation Always flour the delivery outfeed table felt generously and thoroughly. You should also flour the dough as thickly as possible, all around. Also, when preparing to run the moulder we recommend that you first weigh as many pieces of dough as possible in advance.
- Page 8 600-R3 SERIES DOUGH MOULDER WARNING ALWAYS MAKE SURE THE MACHINE HAS BEEN DISCONNECTED FROM THE POWER SUPPLY BEFORE CLEANING OR SERVICING. CLEANING / MAINTENANCE Cleaning The machine should receive general cleaning at regular intervals with special attention given to the following: WEEKLY: •...
- Page 9 600-R3 SERIES DOUGH MOULDER Changing the V-Belt Should the V-belt drive on the motor become loose and begin to slip it can be tightened simply by adjusting the motor bracket frame, see below. 1. Remove the back cover. Remove the orange handle bar (right side only). The two nuts securing the handle bar are located on the inside of the frame.
- Page 10 600-R3 SERIES DOUGH MOULDER Removing the Rear Chamber Assembly and Belt 1. Remove the back cover. Remove both orange handle bars. The four nuts securing the handle bars are located on the inside of the frame. Remove both side plastic housings, (Items #234 and #235, Drawing 5.1.1).
- Page 11 600-R3 SERIES DOUGH MOULDER Removing the Sheeting Rollers 1. Remove the covers and timing belt, (Section 4.5, Procedures 1 and 3), “Removing the Rear Chamber”. 2. Remove the intake cover, (Item #738, Drawing 5.1.1). Note, on some models, once the knobs have been removed, the intake cover can be tilted out allowing access to the sheeting rollers with out removing cover entirely.
- Page 12 600-R3 SERIES DOUGH MOULDER NOTE ALWAYS REPLACE THE BEARINGS WITH NEW ONES WHENEVER THEY HAVE BEEN REMOVED FROM MACHINE. 4.6.2 Removing the Lower Adjustable Sheeting Roller 1. Follow all the procedures in section 4.6. The intake cover will need to be completely removed at this time.
- Page 13 600-R3 SERIES DOUGH MOULDER Replacing the Front Triangular Belt 4.7.1 Removing the Belt 1. To change the front triangular belt you should remove the following items referring to the appropriate section; Heavy mat (Section 4.2), V-belt (Section 4.3), Rear chamber Assembly (Section 4.5), and the Adjustable lower sheeting roller (Section 4.6.2).
- Page 14 600-R3 SERIES DOUGH MOULDER 4.7.1 Removing the Front Triangular Belt cont’d 8. Front Idle Cylinder (Item #317, Drawing 5.1.1) -Remove the retaining snap rings from both ends of the front idle cylinder shaft. Remove the left side rocker device, (Item #212, Drawing 5.1.2). Remove the (3) screws from the bearing housing, (Item #207, Drawing 5.1.2), at the left end of the front idle cylinder, (Item #317, Drawing...
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Page 15: Replacement Parts
600-R3 SERIES DOUGH MOULDER MODEL 600-R3 SERIES DOUGH MOULDER REPLACEMENT PARTS 5.1.1 Assembly Drawing 0600S20010-1.doc Rev. 5/2/02... - Page 16 MODEL 600-R3 SERIESDOUGH MOULDER 5.1.2 Assembly Drawings cont’d 0600S20010-2.doc Rev. 5/2/02...
- Page 17 MODEL 600-R3 SERIESDOUGH MOULDER 5.1.3 Assembly Drawings cont’d 0600S20010-3 Rev. 5/2/02...
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Page 18: Part Description
MODEL 600-R3 SERIESDOUGH MOULDER Parts List BALLOON NO. PART DESCRIPTION PART NO. BEARINGS ----- Bearing 6004-2RS 5210-4040 ----- Bearing 6204-2RS 5220-4040 CHAMBER PARTS Rear chamber frame P42102 Tension stirrup - Front & Rear belt 0600-0009 * 105 Upper tab, left side P42105 Upper tab, right side P42106... - Page 19 FRAME PARTS..cont’d Sheeter cam shaft P42226 Control cam P42227 * 228 Cam ring P42228 Adjustment Cam P42229 Scraper tension spring post P42233 * 234 Plastic housing - Right side 6824-3099 Plastic housing - Left side 6824-3100 Side housing mounting screws P42236 Bearing 626-2RS (Revolving Washer) P42245...
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Page 20: Electrical Parts
MANUAL CONTROL PARTS Sheeting control lever P42601 Sheeting lever lock down rod 6824-3064 Lever guide / Lock plate 6824-3096 Star knob 6824-3090 Rear chamber adjusting arm 6824-3124 Arm retaining pin 6824-3125 Rear chamber adjusting screw 6824-3126 Rear chamber adjusting lever P42634 Dial - Rear chamber opening P42636... - Page 21 SHEETER / SCRAPER / HEAVY MAT PARTS Sheeting Roller - Stationary (Bearing 6004-2RS) 6824-3065 Sheeting Roller - Adjustable (Bearing 6004-2RS) 6824-3066 Lower scraper mounting square 0600-0004 * 803-1 Upper scraper mounting square 0600-0003 803-2 Upper scraper end pin 0600-0005 803-3 Spring - Upper scraper end pin 7012-2008 803-4...
- Page 22 Recommended Spare Parts PART NO. PART DESCRIPTION QUANTITY 5709-3122 Motor Starter 5210-4040 Bearing 6004-2RS 5220-4040 Bearing 6204-2RS 5601-4072 Belt - Timing 5757-7356 Limit Switch 0600-25000 Upper Scraper Unit 6824-3058 Spring - Upper Scraper Tension 7022-4118 Spring - Lower Scraper Tension 6824-3117 Spring - Heavy mat support 6824-3065...