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Trotec SpeedMarker 300 fiber Operating Manual

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SpeedMarker 300 fiber
Operating manual
8037
OM 8037_1.4_EN (09/2022)
ENGLISH (Translation)

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  • Page 1 SpeedMarker 300 fiber Operating manual 8037 OM 8037_1.4_EN (09/2022) ENGLISH (Translation)
  • Page 2 +31 850 70 51 55 +48 22 339 35 39 +52 55 5351-7252 support@troteclaser.nl serwis_pl@trodat.net mexico@troteclaser.com Trotec Laser (XIAMEN) CO., LTD. #5 GuAn Road South, MaXiang Trotec Laser Inc. Rubber Stamp & Engraving Town +1 866 226 8505, Option 2...
  • Page 3   Trotec Laser GmbH Freilingerstraße 99 4614 Marchtrenk, Austria General contact to Technical Support: Tel.: +43 7242 239-7000 E-mail: techsupport@troteclaser.com WWW.TROTECLASER.COM...
  • Page 4   Technical Changes Technical specifications are subject to change without notice. Trotec Laser GmbH reserves the right to improve or modify any of the products without prior notice. © Copyright This documentation with all illustrations is intellectual property of Trotec Laser GmbH. The entire documentation is given to the user for personal use only.

  • Page 5: Table Of Contents

    Content Content Introduction........................8 General Information....................... 9 Information about this manual..........................9 2.1.1 Information about this manual..........................9 2.1.2 General instructions for using the manual......................9 Explanation of symbols.............................10 Liability and warranty..............................10 Scope of delivery (standard configuration)......................11 Type plate..................................12 Safety........................... 13 General safety notes..............................
  • Page 6 Content Setup and installation....................26 For your safety................................26 Temperature and humidity............................26 Installation location..............................26 Mechanical installation............................. 26 Electrical installation..............................27 6.5.1 Overview marking head interface (back side)....................28 6.5.2 Overview laser rack interface (back side)......................28 6.5.3 Overview PC interface (back side)........................32 6.5.4 Mains connection..............................32 6.5.5...
  • Page 7 Content Contact details......................52 Disassembly........................53 Disposal........................54 Appendix........................55 15.1 CE 8025 SpeedMarker 300............................56 15.2 Datasheet 8037 SpeedMarker 300.......................... 57 15.3 Datasheet Smart Adjust............................64...

  • Page 8: Introduction

    Introduction The SpeedMarker 300 fiber is a second generation of a high quality marking laser. The Yb fiber laser source means the system has an extremely long life cycle and minimal maintenance costs. This system is maintenance free apart from the filter pad and processing lens.

  • Page 9: General Information

    General Information General Information For the sake of readability, gender-neutral endings are not used in this operation manual. It is hereby expressly stated that all parts of the text where natural persons or groups of persons are mentioned refer to people of all genders. Information about this manual 2.1.1 Information about this manual...

  • Page 10: Explanation Of Symbols

    General Information Explanation of symbols Important technical safety notes and instructions in this manual are indicated by symbols. It is important to observe and follow these notes and instructions on workplace safety. Avoid accidents, personal injury and material damage to property by acting with extreme caution.

  • Page 11: Scope Of Delivery (Standard Configuration)

    Furthermore, Trotec Laser GmbH shall accept no liability whatsoever for damage caused by the use of non-original parts and accessories. Additionally, Trotec Laser GmbH shall not be held responsible for any personal injury or property damage, of an indirect or specific nature, consequential loss, loss of commercial profits, interruption to business, or loss of commercial information resulting from use of the equipment described in this manual.

  • Page 12: Type Plate

    General Information Type plate The type plate contains information regarding the serial number, manufacturer, date of manufacture, connection values and consumption data. The type plate is located on the reverse side of the laser rack. Enter the serial number, model and year of construction of the machine here. This data is important should the unit experience a fault and for ordering replacement parts.

  • Page 13: Safety

    Safety Safety TO AVOID POSSIBLE HARM READ AND FOLLOW THESE INSTRUCTIONS. The machine is built at the time of it's development and production according to applicable, established technical rules and is considered to be safe to operate. Dangers can be caused by the machine if the machine: is operated by unqualified personnel, •...

  • Page 14: Intended Use

    3.1.1 Intended use The SpeedMarker 300 fiber is a Class 4 laser marker as per DIN EN 60825-1 "Safety of laser products". It is intended for integration in systems and lines. The product is intended exclusively for laser marking using the supplied marking soware.

  • Page 15: Operating Modes

    4 (US: class IV) and proper precautions need to be taken (see "Laser classification"). 3.1.6 Applicable safety regulations The following directives and guidelines must be observed to avoid hazards when operating Trotec laser systems: GUIDELINES/REGULATIONS 2006/42/EC...

  • Page 16: Laser Safety

    Laser classification The laser safety class indicates the risk potential based on the level of accessible laser radiation. The SpeedMarker 300 fiber is a laser class 2 product and complies to the latest safety norms and regulations (IEC 60825-1). With the option "pass-through" the laser system corresponds to class 4.

  • Page 17: Areas Of Responsibility

    Safety However, it is possible to suppress the natural eyelid closure reflex and stare into the class-2 laser beam for a time long enough for the eyes to get injured. The product uses a Class 2 pilot laser. In order to prevent irritation of the eyes during operation, the operator should not look directly at the laser source.

  • Page 18: Responsibilities Of The Operating Personnel

    • The machine and its components, such as the lens and mirrors, are to be kept clean at all times. • Caution The adjustment of the beam path may only be carried out by service personnel of Trotec Laser GmbH.

  • Page 19: Requirements For Operating An Service Personnel

    If any warning and safety stickers are lost or damaged, the user is not able identify risks anymore, and there is danger of injury. – Replace lost or damaged labels immediately. – Contact your Trotec Laser GmbH dealer for details.
  • Page 20 Safety...

  • Page 21: Secondary (Indirect) Hazards

    Safety Secondary (indirect) hazards 3.6.1 Fire hazard Warning Fire hazard Fire hazard from gas and processing of inflammable materials. – Do not operate the device without supervision. – Keep CO fire extinguisher ready at hand in the immediate vicinity of the device. If a main laser beam hits easily flammable material, e.g.
  • Page 22 • Notice Aer a deletion, Trotec Technical Support must be involved before the system is put back into operation. WHAT TO DO IN THE EVENT OF AN ACCIDENT, FIRST AID If eye damage occurs due to laser radiation, the casualty must present to an ophthalmologist immediately.

  • Page 23: Before Commissioning

    Record all details in writing immediately. • Note all claims on the transportation documents. • Photograph any damage. • Send report to Trotec Laser GmbH. • Nach dem Entladen: Remove all transport packaging. • Check the delivery for completeness. •...

  • Page 24: Transport And Storage

    Transport and Storage Transport and Storage Transport conditions When transporting outside, always transport in a covered vehicle or one with sufficient weather-proofing. • Protect the machine against transportation damage using straps and inserts, and leave sufficient distance between • other transported items. Ambient temperature for transportation: •...

  • Page 25: Transport Inspection And Reporting Of Defects

    Transport and Storage Transport inspection and reporting of defects Immediately aer receipt inspect the delivery to ensure that it is complete and has not suffered any damage. • If any transport damage is visible, do not accept the delivery, or accept it only with reservation. •...

  • Page 26: Setup And Installation

    Setup and installation Setup and installation For your safety Notice The setup has to be carried out by Technical Support. Temperature and humidity Ambiente conditions Operating temperature (ambiente temperature): +15 °C to +35 °C (59 °F to 95 °F) Relative humidity: max.

  • Page 27: Electrical Installation

    Setup and installation FIBER OPTIC CABLE The working head is connected to the actual laser source in the laser rack via an approx. 2.9 m long fiber optic cable. The fiber optic cable is enclosed with the jumper cables in a black protective tube for protection. In order not to damage the filaments, do not bend the cable by a radius of more than 66 mm.

  • Page 28: Overview Marking Head Interface (Back Side)

    Setup and installation 6.5.1 Overview marking head interface (back side) Notice The cables are already connected to the marking head on delivery. Caution The fiber cable should only be disconnected from the marking head by trained service personnel. Before working on the system, remove the power plug! 6.5.2 Overview laser rack interface (back side) Notice...
  • Page 29 If no external panel is connected, the supplied connector must be used with the bridging devices. X61 – Exhaust system This connector is used to control, start and stop a Trotec extraction unit. Only use the original cable supplied. X71 – Start / Stop The X71 connector may be used to send start and stop signals via an external controller or receive a signal from the laser.
  • Page 30 Setup and installation COM7/X Connection X-Axis COM8/Y Connection Y-Axis COM9/Z Connection Z-Axis COM10 Reserved COM11/B Connection B-Axis COM12/A Connection A-Axis Connection between PC and Laserrack Notice If no external emergency stop circuit is connected, the supplied connector must be used with the bridging devices.
  • Page 31 Setup and installation The inputs have to be provided with a 5V - 24V potential. • For “ON”, the first PIN (e.g. PIN1) hast to be provided with 24V and the second PIN (e.g. PIN2) has to go to ground to •...

  • Page 32: Overview Pc Interface (Back Side)

    Setup and installation APPLICATION EXAMPLES Input with switch and external 24V source at input "IN9". Supply of a lamp with 24V by activating "OUT10". 6.5.3 Overview PC interface (back side) The machine is connected to the Ethernet via a cable connection from the LAN interface on the rear of the PC rack to the LAN interface on the laser rack.

  • Page 33: Interface Pin Configuration

    Setup and installation Before commissioning, it is essential to check whether the laser rack is configured to the mains voltage and frequency. The configuration of the laser rack is given on the type plate or on the warning label above the IEC connector. Warning Dangerous electrical voltage The laser rack is fitted with different main fuses depending on the configured supply voltage: 115V AC...
  • Page 34 Setup and installation X71 – Start / Stopp I/O Input/Output...

  • Page 35: Machine Overview

    Machine overview Machine overview Front view Back view Safety door incl. laser protection glass Keypad Protective door handle Marking head backside Exhaust Type plate Emergency stop button IEC connector for z-axis Marking head Laser safety protection elements z-axis Exhaust connection T-slot table Cable opening Control elements...

  • Page 36: Laser Rack

    Machine overview Ventilation grille Main switch Laser rack LASER RACK Number Description Types Main switch toggle switch System ready control lamp Shutter control lamp Laser busy control lamp Emergency stop button switch Error reset button Key switch switch...

  • Page 37: Industrial Pc

    Machine overview Industrial PC CD/DVD drive Ventilation grille Safety devices MAIN SWITCH Base cover on the right: When the main switch is operated, the entire system is de-energized. • Laser is off. • Main switch EMERGENCY STOP BUTTON 1. On the front. 2.
  • Page 38 Machine overview All movements are stopped. • The triggering of the emergency stop function is indicated by a fault message. • EMERGENCY STOP ACKNOWLEDGMENT - SEQUENCE Press the error reset button on the laser rack. SAFETY SWITCH ON THE SAFETY DOOR Observation window: The observation window in the front door is made of a laser protection filter according to DIN EN 201, which is made of a special material that is adapted to the laser type and absorbs the laser radiation.

  • Page 39: Operation

    Operation Operation Installation inspection The following points must be checked to ensure correct installation: Correct power supply connections and fuses. • Complete and correct mechanical and electrical installation. • Check that the mechanical and electrical installation is complete and correct Input voltages. •...

  • Page 40: Control Panel Laser Rack

    Operation 4. The contrl lamps "System ready" (2) and "Shutter" (3) such as the status lamps on the marking head should now be illuminated. The laser is ready to start marking. 5. Start the PC. 6. Now start the marking soware on the PC. If an error occurs, the control lamp "Error reset"...

  • Page 41: Keypad Control

    Operation Number Description Types Key switch switch Keypad control The keypad is located in the lower right corner of the machine. Up-button z-axis Down-button z-axis Laser active* Light switch Start-button** *LED: The machine is processing data. ** The function must be activated in the soware.

  • Page 42: Emission Indicator

    Operation Emission indicator The laser system is equipped with an emission indicator. This is indicated by a separate display on the marking head and/or by a luminous control lamp (shutter) on the laser rack. MEANING OF THE SIGNAL COLORS Emission indicator off - Device de-energised. Emission indicator status yellow - shutter is closed, no laser power output.

  • Page 43: Options

    Operation Working distance (A) Focal length F=100 134,6 mm F=160 211,6 mm F=254 361,6 mm Options 8.8.1 SpeedMarker "DS" Dynamic Shiing The SpeedMarker DS enables very fast and precise focusing without mechanical movement of the marking head. The optical z-axis built in for this purpose is controlled via the soware using the "Focus Shi" function. The SpeedMarker DS is available in the "D160"...

  • Page 44: Projection/Virtual Rotary

    Operation WORK VOLUME Information Further and detailed information on the use of the functions can be found in the soware manual. 8.8.2 3D-Projection/Virtual Rotary In addition to the Focus Shi function, it is possible to activate the "3D-Projection" option for xyz-axis systems by means of a license key.

  • Page 45: Ingetration / Connection

    Ingetration / Connection Ingetration / Connection Switching sequences Switching sequence diagrams are provided for various standard processes which indicate the interplay of the individual signals.
  • Page 46 Ingetration / Connection...

  • Page 47: Maintenance

    Maintenance Maintenance 10.1 Safety notes Caution Before any maintenance work takes place, ensure that the power supply has been switched off and the system is de-energised. Notice All maintenance work must be carried out according to the safety regulations. In order to ensure the maximum availability and lifetime of the system, we recommend you regularly check the filter system and ventilation and keep the surrounding area clean.

  • Page 48: Cleaning The Optics

    Maintenance 2. Remove both screws and open the cover. Change the filter pad. 10.3 Cleaning the optics This system is fitted with high quality optical components, which under normal operating conditions are maintenance free for their lifetime. However, it may be necessary to clean output lenses, e.g. the scanner flat field lens (f-theta objective) if it becomes covered in dust or fumes.

  • Page 49: Troubleshooting

    This chapter should assist maintenance personnel with the identification and resolution of operational faults based on error messages and symptoms. Danger Maintenance and repair work should only be carried out by Trotec Laser GmbH or one of its authorized personnel under observation of the safety regulations. 11.1...

  • Page 50: Possible Error Messages

    The Reset signal (X11) or the reset button on the laser rack are used to acknowledge an error. In order for the system to be reset, the error or the corresponding input signal must be acknowledged. Warning System errors which cannot be reset or which indicate a hardware error should only be resolved by Trotec Laser GmbH trained service personnel. Error message Cause Card off...
  • Page 51 Troubleshooting Error message Cause Required shutter position.

  • Page 52: Contact Details

    Contact details Contact details TECHNICAL SUPPORT In case of questions, contact our experienced Technical Support in your local area. For global service contact numbers and further information please see our website, section "Support": www.troteclaser.com When calling, please make sure that the machine is in your immediate vicinity, and that you have the following information ready (see response form): At which working process did the problem occur? What you have done so far to correct the problem.

  • Page 53: Disassembly

    Disassembly Disassembly Warning Danger of injury when disassembling the machine. There is danger of injury when disassembling the machine. Always wear suitable protective clothing (e.g. safety goggles, safety shoes, safety gloves). Warning Dangerous electrical voltage Electric current. The machine must be disconnected from the main power supply. Notice –...

  • Page 54: Disposal

    Disposal Disposal Disposal Do not dispose of the machine with domestic waste! Electronic devices have to be disposed of according to the regional directives on electronic and electric waste disposal. In case of further questions, please ask your supplier. In case of disassembly, use suitable tools to dismantle the unit into individual parts. Sort the individual parts and have them disposed of professionally.

  • Page 55: Appendix

    Appendix Appendix...

  • Page 56: Ce 8025 Speedmarker 300

    Manufacturer TROTEC Laser GmbH Linzer Straße 156, A-4600 Wels Authorized person for the compilation of technical documentation Gerhard KREMPL, TROTEC Laser GmbH, Linzer Straße 156, A-4600 Wels We hereby certify that SpeedMarker 300 ProMarker 300 Model N° 8025 SpeedMarker 300 Model N°...

  • Page 57: Datasheet 8037 Speedmarker 300

    Technical Datasheet SpeedMarker 300...
  • Page 58 Technical Datasheet Technical Data SpeedMarker 300 Technical Data SpeedMarker 300 Fiber (8037) Laser Marker SM 0300 02F SM 0300 02M SM 0300 03F SM 0300 05F SM 0300 10M CDRH Lasersafety; Laserclass 2; CE [EN 60825-1 (2015)] Norm with path through option: Laserclass 4 with EC- Declaration of Incorporation According to Machine Directive 2006/42/EC, Annex II 1.
  • Page 59 Technical Datasheet SpeedMarker 300 Laser marking head with lens configuration F254 F100 F160 marking field marking field marking field...
  • Page 60 Technical Datasheet SpeedMarker 300 – Dimensions...
  • Page 61 Technical Datasheet SpeedMarker 300 – Pass Through Option (Laserclass 4)
  • Page 62 Technical Datasheet Laser Rack...
  • Page 63 Technical Datasheet Laser Controller IPC...

  • Page 64: Datasheet Smart Adjust

    SpeedMark Vision - Smart Adjust Technical Datasheet SpeedMark Vision – Smart Adjust Integrated camera system for user friendly and precise positioning of markings directly on the product. Camera image is shown di- rectly in the GUI of the laser software Camera und Lens Sensor type CMOS...
  • Page 65 SpeedMark Vision - Smart Adjust Technical Datasheet Size of camera image (depending on lens) F-Theta lens laser F-100 F-160 F-254 F-330 F-420 Marking field laser 70 x 70 120 x 120 190 x 190 240 x 240 310 x 310 [mm] 8,5 mm lens [mm] ~ 140 x 100...

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