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Summary of Contents for Trotec SpeedMarker 1600
- Page 1 SpeedMarker 1600 Operating manual 8059 OM 8059 _1.7_EN (10/2022) ENGLISH (Translation)
- Page 2 +31 850 70 51 55 +48 22 339 35 39 +52 55 5351-7252 support@troteclaser.nl serwis_pl@trodat.net mexico@troteclaser.com Trotec Laser (XIAMEN) CO., LTD. #5 GuAn Road South, MaXiang Trotec Laser Inc. Rubber Stamp & Engraving Town +1 866 226 8505, Option 2...
- Page 3 Trotec Laser GmbH Freilingerstraße 99 4614 Marchtrenk, Austria General contact to Technical Support: Tel.: +43 7242 239-7000 E-mail: techsupport@troteclaser.com WWW.TROTECLASER.COM...
- Page 4 Technical Changes Technical specifications are subject to change without notice. Trotec Laser GmbH reserves the right to improve or modify any of the products without prior notice. © Copyright This documentation with all illustrations is intellectual property of Trotec Laser GmbH. The entire documentation is given to the user for personal use only.
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Page 5: Table Of Contents
Content Content Introduction........................8 General Information....................... 9 Information about this manual..........................9 2.1.1 Information about this manual..........................9 2.1.2 Storage of the manual............................. 9 2.1.3 General instructions for using the manual......................9 Explanation of symbols.............................10 Liability and warranty..............................10 Scope of delivery (standard configuration)......................11 Type plate..................................12 Safety........................... - Page 6 Content Control elements................................ 29 5.3.1 System control.................................29 5.3.2 Laser rack..................................30 5.3.3 Industrial PC................................31 Safety devices................................31 Before commissioning....................34 Unloading, inspection and reporting faults......................34 Transport and Storage....................35 Transport conditions..............................35 Storage conditions..............................36 Place of storage................................36 Transport inspection and reporting of defects....................36 Setup and installation....................
- Page 7 Content Contact details......................56 Disassembly........................57 Disposal........................58 Appendix........................59 15.1 CE_8059_SpeedMarker_1600_D..........................60 15.2 Datasheet 8059 SpeedMarker 1600........................61 15.3 Datasheet Smart Adjust............................67...
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Page 8: Introduction
Introduction The SpeedMarker 1600 fiber is a second generation of a high quality marking laser. The Yb fiber laser source means the system has an extremely long life cycle and minimal maintenance costs. This system is maintenance free apart from the filter pad and processing lens. -
Page 9: General Information
General Information General Information Information about this manual 2.1.1 Information about this manual Before beginning any work on the machine, read this manual completely and carefully. Keep the manual for further consultation close to the machine. This manual describes how to operate the machine properly and safely. Be sure to follow the safety instructions given here, as well as any local accident prevention regulations and general safety regulations applicable to the field of usage. -
Page 10: Explanation Of Symbols
General Information Explanation of symbols Important technical safety notes and instructions in this manual are indicated by symbols. It is important to observe and follow these notes and instructions on workplace safety. Avoid accidents, personal injury and material damage to property by acting with extreme caution. -
Page 11: Scope Of Delivery (Standard Configuration)
Furthermore, Trotec Laser GmbH shall accept no liability whatsoever for damage caused by the use of non-original parts and accessories. Additionally, Trotec Laser GmbH shall not be held responsible for any personal injury or property damage, of an indirect or specific nature, consequential loss, loss of commercial profits, interruption to business, or loss of commercial information resulting from use of the equipment described in this manual. -
Page 12: Type Plate
General Information Type plate The type plate contains information regarding the serial number, manufacturer, date of manufacture, connection values and consumption data. The type plate is located on the reverse side of the laser machine. Enter the serial number, model and year of construction of the machine here. This data is important should the unit experience a fault and for ordering replacement parts. -
Page 13: Safety
Safety Safety TO AVOID POSSIBLE HARM READ AND FOLLOW THESE INSTRUCTIONS. The machine is built at the time of it's development and production according to applicable, established technical rules and is considered to be safe to operate. Dangers can be caused by the machine if the machine: is operated by unqualified personnel, •... -
Page 14: Intended Use
3.1.1 Intended use The SpeedMarker 1600 is a Class 2 laser marker as per DIN EN 60825-1 "Safety of laser products". It is intended for integration in systems and lines. The product is intended exclusively for laser marking using the supplied marking soware. -
Page 15: Operating Modes
4 (US: class IV) and proper precautions need to be taken (see "Laser classification"). 3.1.6 Applicable safety regulations The following directives and guidelines must be observed to avoid hazards when operating Trotec laser systems: GUIDELINES/REGULATIONS 2006/42/EC... -
Page 16: Laser Safety
The operator is responsible for fulfilling all safety requirements, as Trotec Laser GmbH has no influence on the proper use of the machine. Observe the official regulations for your business location in accordance with the applicable local legal regulations (on accident prevention regulations or employee protection), e.g. -
Page 17: Areas Of Responsibility
Safety Notice It is the responsibility of the operator to comply with the national official and statutory regulations for the operation of a laser system with a build in laser source of class 4 (US: class IV). Areas of responsibility 3.3.1 Responsibilities of the operator The operator has the following responsibilities:... -
Page 18: Responsibilities Of The Operating Personnel
The machine and its components, such as the lens and mirrors, are to be kept clean at all times. • Caution The adjustment of the beam path may only be carried out by service personnel of Trotec Laser GmbH. Requirements for operating an service personnel The requirements for the operating and service personnel are: The personnel must have read and understood this manual and in particular the "Safety"... - Page 19 If any warning and safety stickers are lost or damaged, the user is not able identify risks anymore, and there is danger of injury. – Replace lost or damaged labels immediately. – Contact your Trotec Laser GmbH dealer for details. ❶ ❷ ❸ ❹...
- Page 20 Safety View right side View le side ❶ ❷ ❸...
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Page 21: Secondary (Indirect) Hazards
Safety Secondary (indirect) hazards 3.6.1 Fire hazard Warning Fire hazard Fire hazard from gas and processing of inflammable materials. – Do not operate the device without supervision. – Keep CO fire extinguisher ready at hand in the immediate vicinity of the device. If a main laser beam comes into contact with inflammable material, e.g. -
Page 22: In Case Of Emergency
• Notice Aer a deletion, Trotec Technical Support must be involved before the system is put back into operation. WHAT TO DO IN THE EVENT OF AN ACCIDENT, FIRST AID If eye damage occurs due to laser radiation, the casualty must present to an ophthalmologist immediately. -
Page 23: Technical Data
Technical Data Technical Data The technical data sheet can be found in the appendix of this manual. Electrical requirements of the machine Caution Inadequate or inappropriate power sources can lead to machine damage and are not covered by any liability. Verify that the electrical outlet is capable of providing the proper voltage, frequency and amperage required by the laser machine described in this manual. - Page 24 Technical Data The requirements for the exhaust system and recommended Trotec exhaust systems for standard applications depend on the working table installed in the machine. Notice Connection has to be carried out by our Technical Support. Observe instructions for operation and maintenance according to the operating manual of the exhaust system.
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Page 25: Connecting A Cooling Unit
In this case it is absolute necessary to consult your distributor. Connecting a cooling unit The connection has to be carried out by a Trotec technician. Follow the operation and maintenance instructions in the manual of the cooling system. Warning Dangerous electrical voltage Wrong voltage can cause damage to the machine. -
Page 26: Machine Overview
Machine overview Machine overview General overview FRONT VIEW 1 Safety glass 2 Safety door 3 Control rack 4 Laser rack 5 Industrial PC 6 Feet (rolls optional) 7 Keypad 8 Monitor, keyboard, mouse 9 Emergency stop button 10 Start button BACK VIEW 1 Extraction system connector... -
Page 27: Machining Area
Machine overview SIDE VIEW RIGHT: 1 Swivel arm 2 Power supply connector SIDE VIEW LEFT: 1 Protection cover 2 Cover SUPPLY CONNECTIONS The power cable can be connected via a cold-device plug connection. Connect a suction hose with nominal diameter 45. Machining area GENERAL AXIS DESIGN Each axis system consists of a linear servo axis with precision. - Page 28 Machine overview The laser head is mounted above the adapter plate on the x-axis. The x-axis is mounted on the z-axis. The y-axis is a movable table where objects can be placed. The processing area contains the axis system and is closed during the marking process. 1 Laser head 2 Exhaust tube 3 T-slot plate...
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Page 29: Control Elements
Machine overview SOFTWARE CONTROLLED Z-, X- AND Y-AXIS Limit switch (at the back) Limit switch (in front) Axis system General structure of the axes The z-axis consists of a belt axis. • The z-axis is designed as a single axis. •... -
Page 30: Laser Rack
Machine overview ❶ Ventilation grille ❷ Main switch 5.3.2 Laser rack LASER RACK Number Description Types Main switch toggle switch System ready control lamp Shutter control lamp Laser busy control lamp Emergency stop button switch Error reset button Key switch switch... -
Page 31: Industrial Pc
Machine overview 5.3.3 Industrial PC ❶ CD/DVD drive ❷ Ventilation grille Safety devices MAIN SWITCH Base cover on the right: When the main switch is operated, the entire system is de-energized. • Laser is off. • ❶ Main switch EMERGENCY STOP BUTTON 1. - Page 32 Machine overview All movements are stopped. • The triggering of the emergency stop function is indicated by a fault message. • EMERGENCY STOP ACKNOWLEDGMENT - SEQUENCE Variant 1: ❶ ON button ❷ Emergency stop button 1. Unlock emergency stop button Turn emergency stop button 2.
- Page 33 Machine overview SAFETY SWITCH ON THE SAFETY DOOR Observation window: The light blue observation window in the front door is made of a laser protection filter according to DIN EN 201, which is made of a special material that is adapted to the laser type and absorbs the laser radiation. If the window is damaged, it must be replaced.
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Page 34: Before Commissioning
Record all details in writing immediately. • Note all claims on the transportation documents. • Photograph any damage. • Send report to Trotec Laser GmbH. • Nach dem Entladen: Remove all transport packaging. • Check the delivery for completeness. •... -
Page 35: Transport And Storage
Transport and Storage Transport and Storage Transport conditions When transporting outside, always transport in a covered vehicle or one with sufficient weather-proofing. • Protect the machine against transportation damage using straps and inserts, and leave sufficient distance between • other transported items. Ambient temperature for transportation: •... -
Page 36: Storage Conditions
Transport and Storage Storage conditions Store the machine and machine components in a dry location. • Protect the machine and machine components against scratches. • Take particular care when packing away electronic components. • When storing for a long period, preserve bare metal parts (e.g. apply oil). •... -
Page 37: Setup And Installation
Setup and installation Setup and installation For your safety Notice The setup has to be carried out by Technical Support. Temperature and humidity Ambiente conditions Operating temperature (ambiente temperature): +15 °C to +35 °C (59 °F to 95 °F) Relative humidity: max. -
Page 38: Electrical Installation
Setup and installation Electrical installation 8.4.1 Overview laser rack interface (back side) Notice Before the laser marker can be put into operation, the external safety circuits and the external start and stop signals must be connected. Caution When making these connections, the operator must ensure that all safety circuits comply with the respective valid national standards and guidelines for the use of laser devices. - Page 39 If no external panel is connected, the supplied connector must be used with the bridging devices. X61 – Exhaust system This connector is used to control, start and stop a Trotec extraction unit. Only use the original cable supplied. X71 – Start / Stop The X71 connector may be used to send start and stop signals via an external controller or receive a signal from the laser.
- Page 40 Setup and installation COM7/X Connection X-Axis COM8/Y Connection Y-Axis COM9/Z Connection Z-Axis COM10 Reserved COM11/B Connection B-Axis COM12/A Connection A-Axis Connection between PC and Laserrack Warning The maximum load of each of the digital 24V outputs on the interface is 100mA. A short circuit of the outputs must be avoided as it will damage the respective inputs.
- Page 41 Setup and installation The inputs have to be provided with a 5V - 24V potential. • For “ON”, the first PIN (e.g. PIN1) hast to be provided with 24V and the second PIN (e.g. PIN2) has to go to ground to •...
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Page 42: Overview Pc Interface (Back Side)
Setup and installation APPLICATION EXAMPLES Input with switch and external 24V source at input "IN9". Supply of a lamp with 24V by activating "OUT10". 8.4.2 Overview PC interface (back side) The machine is connected to the Ethernet via a cable connection from the LAN interface on the rear of the PC rack to the LAN interface on the laser rack. - Page 43 Setup and installation The configuration of the laser rack is given on the type plate or on the warning label above the IEC connector. Warning Dangerous electrical voltage The laser rack is fitted with different main fuses depending on the configured supply voltage: 115V AC 1 x 6.3 A "T"...
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Page 44: Operation
Operation Operation Installation inspection The following points must be checked to ensure correct installation: Correct power supply connections and fuses. • Complete and correct mechanical and electrical installation. • Check that the mechanical and electrical installation is complete and correct Input voltages. •... -
Page 45: Control Elements
Operation Control elements ❶ LEDs ❷Keypad ❸Emergency stop button ❹ Start button Status Description POWER green Power supply is switched on green Laser control is switched on LASER green Laser is active ERROR Interference, not yet acknowledged AUTO green Automatic mode is active... - Page 46 Operation Key switch Selection of manual or automatic operation Button Lighting in the machining area Lighting Safety door open Move safety door upwards Safety door closed Move safety door down Button backward (Y) Move laser to the back Button right (X) Move laser to the right Button le...
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Page 47: Manual Operation
Operation Manual operation MANUAL CONTROL OF SAFETY DOOR Button: Safety door open Button: Safety door closed SOFTWARE CONTROLLED X-, Y- AND Z-AXIS (5) y-axis back, moving the y-axis backward. (6) x-axis right, traverse the x-axis to the right (7) x-axis le, move x-axis to the le (8) y-axis forward, move y-axis forward (9) z stroke down, traverse the z-axis downward (10) z stroke up, move the z-axis upwards... -
Page 48: Focusing
Operation MEANING OF THE SIGNAL COLORS Emission indicator off - Device de-energised. Emission indicator status yellow - shutter is closed, no laser power output. Emission indicator staus red - shutter is open, output of laser power possible. Warning Laser If the device is switched on or the safety shutter is open there is a danger of laser radiation. -
Page 49: Options
Operation Working distance (A) Focal length F=100 134,6 mm F=160 211,6 mm F=254 361,6 mm F=330 456,6 mm F=420 562,6 mm Options 9.7.1 SpeedMarker "DS" Dynamic Shiing The SpeedMarker DS enables very fast and precise focusing without mechanical movement of the marking head. The optical z-axis built in for this purpose is controlled via the soware using the "Focus Shi"... -
Page 50: Projection/Virtual Rotary
Operation WORK VOLUME Information Further and detailed information on the use of the functions can be found in the soware manual. 9.7.2 3D-Projection/Virtual Rotary In addition to the Focus Shi function, it is possible to activate the "3D-Projection" option for xyz-axis systems by means of a license key. -
Page 51: Maintenance
Maintenance Maintenance 10.1 Safety notes Caution Before any maintenance work takes place, ensure that the power supply has been switched off and the system is de-energised. Notice All maintenance work must be carried out according to the safety regulations. In order to ensure the maximum availability and lifetime of the system, we recommend you regularly check the filter system and ventilation and keep the surrounding area clean. -
Page 52: Cleaning The Optics
Maintenance 2. Remove both screws and open the cover. Change the filter pad. 10.3 Cleaning the optics This system is fitted with high quality optical components, which under normal operating conditions are maintenance free for their lifetime. However, it may be necessary to clean output lenses, e.g. the scanner flat field lens (f-theta objective) if it becomes covered in dust or fumes. -
Page 53: Troubleshooting
This chapter should assist maintenance personnel with the identification and resolution of operational faults based on error messages and symptoms. Danger Maintenance and repair work should only be carried out by Trotec Laser GmbH or one of its authorized personnel under observation of the safety regulations. 11.1... -
Page 54: Possible Error Messages
The Reset signal (X11) or the reset button on the laser rack are used to acknowledge an error. In order for the system to be reset, the error or the corresponding input signal must be acknowledged. Warning System errors which cannot be reset or which indicate a hardware error should only be resolved by Trotec Laser GmbH trained service personnel. Error message Cause Card off... - Page 55 Troubleshooting Error message Cause Required shutter position.
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Page 56: Contact Details
Contact details Contact details TECHNICAL SUPPORT In case of questions, contact our experienced Technical Support in your local area. For global service contact numbers and further information please see our website, section "Support": www.troteclaser.com When calling, please make sure that the machine is in your immediate vicinity, and that you have the following information ready (see response form): At which working process did the problem occur? What you have done so far to correct the problem. -
Page 57: Disassembly
Disassembly Disassembly Warning Danger of injury when disassembling the machine. There is danger of injury when disassembling the machine. Always wear suitable protective clothing (e.g. safety goggles, safety shoes, safety gloves). Warning Dangerous electrical voltage Electric current. The machine must be disconnected from the main power supply. Notice –... -
Page 58: Disposal
Disposal Disposal Disposal Do not dispose of the machine with domestic waste! Electronic devices have to be disposed of according to the regional directives on electronic and electric waste disposal. In case of further questions, please ask your supplier. In case of disassembly, use suitable tools to dismantle the unit into individual parts. Sort the individual parts and have them disposed of professionally. -
Page 59: Appendix
Appendix Appendix... -
Page 61: Datasheet 8059 Speedmarker 1600
Technical Datasheet SpeedMarker 1600 Laser Laser Ytterbium pulsed fiber lasers, maintenance free Wavelength 1064 nm Beam quality M² < 2 Power stability better ± 5% Cooling air cooled Laser type FL 20 FL 30 FL 50 FL 20 MOPA FL 100 MOPA Max. - Page 62 Technical Datasheet Workstation Maximum part size (W x D) Depends on shape 504 mm 427 mm 277 mm 182 mm 76 mm Maximum part height F-100 F-160 F-254 F-330 F-420 Laser marking field 70 x 70 120 x 120 190 x 190 240 x 240 310 x 310 [W x D in mm]...
- Page 63 Technical Datasheet Options / Accessories F-100, F-160, F-254, F-330, F-420 Optional lenses and galvo scanners Axis system • Rotary units with different chucks (4. Axis) Integrated camera system for positioning support: Camera image is shown in the operator GUI and permits a user friendly and very precise positioning of SpeedMark Vision –...
- Page 64 Technical Datasheet Exterior dimensions Side view Front view...
- Page 65 Technical Datasheet Interior Top view Front view...
- Page 66 Technical Datasheet Layout Layout Tolerances on Dimensions: 1% Content subject to change without prior notice. Updated: December 2019...
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Page 67: Datasheet Smart Adjust
SpeedMark Vision - Smart Adjust Technical Datasheet SpeedMark Vision – Smart Adjust Integrated camera system for user friendly and precise positioning of markings directly on the product. Camera image is shown di- rectly in the GUI of the laser software Camera und Lens Sensor type CMOS... - Page 68 SpeedMark Vision - Smart Adjust Technical Datasheet Size of camera image (depending on lens) F-Theta lens laser F-100 F-160 F-254 F-330 F-420 Marking field laser 70 x 70 120 x 120 190 x 190 240 x 240 310 x 310 [mm] 8,5 mm lens [mm] ~ 140 x 100...
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