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Trotec SpeedMarker 300 fiber Operating Manual

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SpeedMarker 300
fiber
Operating manual
8037
BA 8037_2.0_en-us (02/2025)
ENGLISH (translation)

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  • Page 1 SpeedMarker 300 fiber Operating manual 8037 BA 8037_2.0_en-us (02/2025) ENGLISH (translation)
  • Page 2 +31 850 70 51 55 service-uk@troteclaser.com support@troteclaser.nl Osaka: 06 6796 9666 service-jp@troteclaser.com Trodat Polska Sp. z o.o. Trotec Laser Inc. Trotec Laser (XIAMEN) CO., LTD. #5 GuAn Road South, MaXiang +48 22 339 35 39 +1 866 226 8505, Option 2 Town serwis_pl@trodat.net support@troteclaser.com...
  • Page 3 This documentation with all illustrations is intellectual property of Trotec Laser GmbH. The en- tire documentation is given to the user for personal use only. Reproduction, translation or any distribution to third parties is not permitted without the prior consent of Trotec Laser GmbH. Any breach of law will be prosecuted.

  • Page 4: Table Of Contents

    Content CONTENT General Information....................... 7 About this manual........................7 Explanation of symbols....................... 7 Liability and warranty......................... 8 Scope of delivery (standard configuration).................. 9 Data plate............................9 Safety........................... 11 General safety notes........................11 2.1.1 Intended use................................12 2.1.2 Improper use................................12 2.1.3 Machine modification............................12 2.1.4 Operating modes..............................
  • Page 5 Content Noise emissions......................... 26 Exhaust system requirements....................26 Materials............................28 3.4.1 Materials list................................29 Service life of the machine......................31 Machine overview......................32 Laser workstation unit overview....................32 4.1.1 Laser head................................32 Control elements........................33 4.2.1 Laser control/laser tray............................33 4.2.2 Industrial PC (optional)............................34 Lens(es).............................
  • Page 6 Content Marking soware........................53 Laser tray control panel......................54 8.4.1 Power On/Off................................54 Laser workstation keypad......................55 Lens placement......................... 56 Focusing............................ 56 Options............................57 8.8.1 SpeedMark Vision - Smart Adjust........................57 Maintenance......................... 58 Safety notes..........................58 9.1.1 Service life of safety-relevant components....................... 58 Maintenance schedules......................59 Daily inspection of the safety circuits..................

  • Page 7: General Information

    General Information GENERAL INFORMATION About this manual Read this manual completely and carefully before commissioning. This manual is an integral part of the machine and must therefore be kept in its immediate vicinity and be accessible at all times. This manual describes the safe and proper handling of the machine. Observe the safety notes and instructions, as well as the local accident prevention regulations and general safety instructions for the area of application.

  • Page 8: Liability And Warranty

    No liability whatsoever is accepted for damage caused by the use of non-original parts and accessories. Trotec Laser GmbH shall not be liable for any personal injury or property damage of a direct, indirect or special nature, consequential damages, loss of business profits, business interruption or loss of business information resulting from the use of the equipment described in this operating manual.

  • Page 9: Scope Of Delivery (Standard Configuration)

    General Information Scope of delivery (standard configuration) Soware and manuals on storage medium • Lens cleaning cloths • Key laser tray • Plug X11, X31, X71 • Network cable • Allen key set • Connection cable for exhaust system (optional) •...
  • Page 10 General Information Enter the serial number, model and year of manufacture for the machine here. This data is important if problems arise with the machine and when ordering spare parts. Serial number: Model: Year of manu- facture:...

  • Page 11: Safety

    Safety SAFETY TO AVOID POSSIBLE HARM READ AND FOLLOW THESE INSTRUCTIONS. The machine is built at the time of it's development and production according to applicable, established technical rules and is considered to be safe to operate. Dangers can be caused by the machine if the machine: is operated by unqualified personnel, •...

  • Page 12: Intended Use

    Safety 2.1.1 Intended use The machine is intended exclusively for marking and engraving using the marking soware supplied. The following points should also be observed as part of the intended use: The machine may only be operated in conjunction with a suitable and effective •...

  • Page 13: Operating Modes

    2.1.5 Applicable safety regulations EU laws and directives Trotec Laser GmbH issues an EU Declaration of Conformity for the laser machine in accordance with EC Machinery Directive 2006/42/EC. With the CE labeling, Trotec Laser GmbH confirms compliance with the following...
  • Page 14 Instructions and directives in this manual may differ locally, regionally, and/or internationally. Please observe the country-specific guidelines that apply to you. The operator is responsible for meeting all safety requirements since Trotec Laser GmbH has no influence on the correct use of the unit.

  • Page 15: Operator Obligations

    Safety Operator obligations Adhere to official regulations for your operating site in accordance with the • applicable local legal regulations (for accident prevention regulations and for the operation of employee protection), for example, DGUV regulation 11 for Germany. Class 4 laser systems According to DGUV regulation 11 “Laser radiation”, as well as national regulations: (US: class IV): •...

  • Page 16: Responsibilities Of The Operating Personnel

    The machine and its components, such as the lens and mirrors, are to be kept clean • at all times. The adjustment of the beam path and all service activities may only be carried out by service personnel from Trotec Laser GmbH.

  • Page 17: Requirements For Personnel

    Personnel must be qualified to operate the machine through adequate and detailed • training. If a member of staff does not have the required knowledge, they must be trained internally. A Trotec training course can be requested and recorded in the training/acceptance protocol. Operators An operator is a member of staff...

  • Page 18: Warning And Information Labels

    Safety Warning and information labels The warning and information stickers are affixed to the unit at those points which pose a potential source of danger before commissioning and during commissioning. Pay special attention to these labels. Lost or damaged warning and safety stickers If any warning and safety stickers are lost or damaged, the user is no longer able to recognize them or interpret them correctly.

  • Page 19: Safety Devices

    Safety Safety devices 2.5.1 Main switch When the main switch is actuated, the entire unit is de-energized. • The laser machine is switched off. • The main switch is located on the laser tray below the control panel (see "Laser control/laser tray", page 33).

  • Page 20: Emergency Stop Button

    Safety 2.5.3 Emergency stop button 1. On the front of the laser workstation (see "Laser workstation unit overview", page 32). 2. On the laser control (see "Laser control/laser tray", page 33). Function of the emergency stop device: First priority: Prevention of danger to the operating personnel. Second priority: Prevention of damage or destruction of the machine or material.

  • Page 21: Laser Safety Protection Elements

    Safety 2.5.6 Laser safety protection elements The laser safety protection elements (cover plates on the back of the laser workstation) serve as laser protection and must always be closed and properly fastened (see "Laser workstation unit overview", page 32). 2.5.7 Shutter If a safety circuit in the laser system is open, the safety shutter in the laser closes immediately.

  • Page 22: In Case Of Safety Device Malfunction

    Safety Red emission indicator – shutter open, out- put of laser power possible. 2.5.9 In case of safety device malfunction If malfunctions or damage to the safety or protective devices is suspected or detected, this may result in personal injury or damage to the machine. Therefore, the following measures must be followed: 1.

  • Page 23: Gases, Vapors And Dust

    Safety 2.6.2 Gases, vapors and dust Depending on the processed materials and selected parameters, it is possible for gases, vapors, aerosols or dusts to form during laser processing. Depending on the workpiece, these byproducts can be toxic. In individual cases, the reaction products may be electrically conductive dusts.
  • Page 24 Safety Protective measures in the event of a broken lens Ensure there is ventilation. • Remove all fragments of lens. • Avoid disturbing any dust. • DISPOSAL Pick up the lens and dispose of it together with the broken pieces. Do not dispose of optical components in household waste.

  • Page 25: In Case Of Emergency

    In the event of a fire: Fight the fire with a CO fire extinguisher if it is safe to do so. • event of a malfunc- Aer a fire has been extinguished, Trotec Laser GmbH Technical Support must be • tion involved before the system is put back into operation.

  • Page 26: Technical Data

    NOTICE Only use the machine with a properly installed and operational exhaust system. Trotec Laser GmbH reserves the right to exclude the guarantee for damage to the system caused by not using an exhaust system or using an unsuitable one.
  • Page 27 Technical Data Technical data for the Exhaust sys- Hose connection ø Volume flow rate [m³/ Pressure [Pa] exhaust systems: [mm] (internal diameter) Atmos Nano 8500 (230V) Atmos Cube 80 / 80 8500 (230V) (Atmos Com- (70 / 45) 5800 (115V) pact) Atmos Pure (3x) 80...

  • Page 28: Materials

    Technical Data Materials WARNING Non-approved materials: Leather and vinyl with chrome (VI) • Carbon fibers (carbon) • Polyvinyl chlorides (PVC) • Polyvinyl butyral (PVB) • Polytetrafluorethylenes (PTFE/Teflon) • Beryllium oxide • Lead • Melamine • Materials containing halogens (fluorine, chlorine, bromine, iodine and astatine), •...

  • Page 29: Materials List

    It is recommended to carry out a processing test using an appropriate configuration for materials that require care. Trotec Laser GmbH accepts no liability for any effects resulting from the laser processing of any materials, especially in medical and pharmaceutical applications.
  • Page 30 Technical Data Material Cutting Engraving Marking Metals ✓ ✓ Titanium Material Cutting Engraving Marking Plastics ✓ Acrylonitrile butadiene styrene copolymer (ABS) ✓ Acrylic (PMMA), e.g. Plexiglas® ✓ Rubber (stamp rubber) ✓ Polyamide (PA) ✓ Polybutylene terephthalate (PBT) ✓ Polycarbonate (PC) ✓...

  • Page 31: Service Life Of The Machine

    Technical Data Material Cutting Engraving Marking Other materials Marking agent (on metal or ceramic/glass) e. g. markSolid Service life of the machine If used correctly, the machine is designed to have a service life of 10 years. It does, however, require regular maintenance.

  • Page 32: Machine Overview

    Machine overview MACHINE OVERVIEW Laser workstation unit overview Frontal view Rear view No. Description No. Description 1 Safety door incl. laser protection 8 Keypad glass 2 Safety door handle 9 Laser head, rear 3 Exhaust tube 10 Data plate 4 Emergency stop button 11 Mains connection (IEC) for the laser workstation (LWS) 5 Marking head...

  • Page 33: Control Elements

    Machine overview No. Description No. Description 1 Marking head 4 Collimator cover 2 Lens unit 5 Laser head housing 3 Emission display Control elements The electrical and electronic controls are housed in 19” trays: Laser control • Industry-standard PC • 4.2.1 Laser control/laser tray No.

  • Page 34: Industrial Pc (Optional)

    Machine overview 4.2.2 Industrial PC (optional) ❶ CD/DVD drive ❷ Ventilation grille ❸ USB connections Lens(es) Screw-on lens No. Description No. Description 1 Lens 3 Housing for lens unit 2 Thread 4 Protective cover for lens unit Working distance (A) Focal length F = 100 154.0 mm...

  • Page 35: Transport

    Transport TRANSPORT Safety notes WARNING Risk of crush injury when liing the machine Fingers can be trapped when liing and setting down the laser workstation. Always use the handles to hold the laser control unit during transportation. • The machine must be lied out of the packaging by two people. •...

  • Page 36: Temperature And Humidity

    Transport Symbols for handling on the packaging: Pay attention to shockwatch: Temperature and humidity Transport conditions Transport temperature (ambient temper- -10 °C to +40 °C (14 °F to 104 °F) ature): Relative humidity: Max. 70%, not condensing Avoid high temperature fluctuations. •...

  • Page 37: Required Tools For Unloading And Transport

    Transport Required tools for unloading and transport Required tools: Unloading - Forkli • Transport - Pallet truck • Place of storage Keep the machine sealed in its packaging until it is assembled or installed. • The storage location must be dry, free of dust, caustic materials, vapors and •...

  • Page 38: Relocation Of The Machine

    When transporting over long distances, use transport crates that include transport • locks. NOTICE The machine may only be installed by Trotec Laser GmbH Technical Support. If you wish to relocate the machine, contact Trotec Laser GmbH Technical Support. • Please observe the 1. Switch off the machine. following steps: 2.
  • Page 39 Transport 5. Align the machine. 6. Commission the electrical system for the first time. 7. Carry out a function test.

  • Page 40: Setup And Installation

    Setup and installation SETUP AND INSTALLATION For your safety WARNING Risk of crush injury when liing the machine Fingers can be trapped when liing and setting down the laser workstation. Always use the handles to hold the laser control unit during transportation. •...

  • Page 41: Space Requirements

    Setup and installation The following conditions must be met: Adequate glare-free lighting at the workstation. • No direct sunlight. • No contamination from dust (2 degrees IEC60947-1), acids or corrosive gases. • No interfering electrical installations, hoses and pipes. • Fluctuation-free power supply.

  • Page 42: Electrical Installation

    Setup and installation Software installation To install the soware, the SETUP.exe file must be started from the storage medium supplied. Follow the instructions on the screen. Then copy the appropriate configuration files to the corresponding folders on the hard disk. Detailed installation instructions are included.

  • Page 43: Interface Overview Laser Head (Rear)

    Setup and installation The plug designations are also coded. The last digit of the connector designation identifies the respective hardware component. The following applies: X ... 1 Laser tray X ... 2 Laser head 6.6.2 Interface overview laser head (rear) CAUTION Only trained service personnel are permitted to unplug the fiber in order to disconnect the laser head.

  • Page 44: Overview Pc Interface (Back Side)

    Setup and installation WARNING Depending on how the mains voltage is configured, the laser tray is equipped with different main fuses: 115V AC 1 x 6.3 A inert 230V AC 1 x 4 A inert The main fuses are located behind the cover directly on the IEC socket. The same main fuse is used for all mains voltages on the PC.

  • Page 45: Overview Laser Rack Interface (Back Side)

    X61 – Exhaust system This connection is used to control, start and stop a Trotec exhaust system. Only the supplied original cable may be plugged in here. X71 – Start / Stop / Busy The pin assignment can be found in “Interface pin assignment”.
  • Page 46 Setup and installation For the “Start” and “Stop” signals, 24 VDC must be applied externally. COM7/X Connection X-axis COM8/Y Connection Y-axis COM9/Z Connection Z-axis COM10 Reserved COM11/B Connection B-axis COM12/A Connection A-axis Connection between PC and laser tray NOTICE The digital 24V outputs may be loaded with a maximum of 100 mA each. Any short- circuiting of the outputs must be avoided at all costs.

  • Page 47: Specification

    Setup and installation The inputs must be supplied with a 5V – 24V potential. • For “ON”, the first PIN (e. g. PIN1) is supplied with 24V and the second PIN (e. g. PIN2) • must be connected to ground to ensure the potential. The soware closes the contact to pass the signal from the first PIN (e.

  • Page 48: Application Example

    Setup and installation Application example: Input with a switch and external 24V source at input “IN9”. Supply of a lamp with 24V by activating “OUT10”. 6.6.6 Interface pin configuration X11 – Safety circuit (emergency stop button / interlock / external signals)
  • Page 49 Setup and installation X31 - External panel X71 – Start / Stop I/O interface...

  • Page 50: Connection Of Additional Components

    Ensure that the mains voltage matches the voltage intended for the exhaust system. Connection: 1. When using an original Trotec exhaust system, use the enclosed connection cable to connect it to the laser machine. 2. Insert the ends of the exhaust hose into the connection sockets provided on the exhaust system and on the laser system.
  • Page 51 Connection of additional components ❶Exhaust connection ❷ Connection cable to the laser machine: Use exhaust system connection (EXHAUST) ❸ Mains connection ❹ Safety switch Illustration, as an example. The schematic representation may differ from the exhaust system used.

  • Page 52: Operation

    Operation OPERATION DANGER Danger from toxic gases, fumes or dust Using a laser machine to process certain materials and parameters can produce toxic gases, fumes, aerosols and dust. Depending on the workpiece, these byproducts can be toxic. Only operate the unit with a working exhaust system that is suitable for the •...

  • Page 53: Checking The Installation

    Operation The operator must have read and understood the manual, particularly the “Safety • notes” chapter. It is recommended that the operator prepares internal instructions for safety and operation and confirms receipt of these instructions/this operating manual, or confirms participation in briefings/training in writing. Laser marking can produce gases, fumes, and other reaction products on the •...

  • Page 54: Laser Tray Control Panel

    Operation Laser tray control panel No. Designation Type Main switch Toggle switch System Ready Indicator lamp Shutter Indicator lamp Laser Busy Indicator lamp Emergency stop button Switch System Alarm/Error Reset Button Key switch Switch 8.4.1 Power On/Off 1. Press the main switch (1) on the laser tray. →...

  • Page 55: Laser Workstation Keypad

    Operation 5. Start the PC. 6. Now start the marking software on the PC. If an error occurs, the “System alarm/Error Reset” button (6) lights up red. Pressing this button acknowledges the error and the system is ready to work again. To switch the laser machine off...

  • Page 56: Lens Placement

    Operation Lens placement Screw the lens onto the thread on the marking head (see "Laser head", page 32). The standard lens is already screwed onto the marking head on delivery. Focusing NOTICE Maintaining the correct focus distance is a prerequisite for each laser marking. Only in focus does the laser beam achieve the power density required for permanent and legible marking.

  • Page 57: Options

    Operation No. Description No. Description 1 Pilot laser 2 Focus laser Options 8.8.1 SpeedMark Vision - Smart Adjust The Smart Adjust option is an integrated camera system for user-friendly and high- precision positioning of markings directly on the component by displaying a camera image in the user interface.

  • Page 58: Maintenance

    Maintenance MAINTENANCE Safety notes CAUTION Before performing all maintenance work, make sure that the power supply is switched off and the system is disconnected from the power supply. NOTICE All maintenance work must be carried out according to the safety regulations. In order to ensure the maximum availability and lifetime of the system, we recommend you regularly check the filter system and ventilation and keep the surrounding area clean.

  • Page 59: Maintenance Schedules

    Maintenance Maintenance schedules Before Every 6 every Daily Weekly Monthly Annually Chapter months shi Laser system Inspecting the safety circuit "Daily inspection of ✓ the safety circuits", page 60 Lens "Cleaning the op- ✓✓ tics", page 61 Spindle(s) Laser protection glass on "Safety door with safety door: laser protection...

  • Page 60: Daily Inspection Of The Safety Circuits

    Maintenance Daily inspection of the safety circuits Before starting work: Checking the safety switch: 1. Open the safety door aer commissioning. Indicator lamps (SHUTTER + SYSTEM READY) on the control panel of the laser – tray do not light up. Emission indicators on the laser head light up ORANGE.

  • Page 61: Changing Of The Laser Source Filter Mat

    Maintenance 2. Release the emergency stop button. The SYSTEM ALARM button on the control panel of the laser tray must be – pressed. Check completed. Changing of the laser source filter mat This laser system is equipped with air cooling. A filter mat is used to protect the electronic components from dust and impurities in the ambient air.
  • Page 62 Maintenance This machine is equipped with high-quality optical components that are maintenance- free over their service life under normal operating conditions. Nevertheless, it may be necessary to clean the output optics, such as the scanner flat field lens (f-theta lens), if they become contaminated with dust or smoke.

  • Page 63: Troubleshooting

    In this case, guards must be used in the area around the machine to provide • temporary protection. Troubleshooting can only be carried out by Trotec service technicians. • CAUTION Risk of crush injury when moving the axes There is a risk of crushing body parts when moving the Z-axis.

  • Page 64: Possible Error Messages

    NOTICE System errors which cannot be reset or which indicate a hardware error should only be resolved by Trotec Laser GmbH trained service personnel. Error message Cause Card is offline.

  • Page 65: Contact

    Troubleshooting Error message Cause System locked by key switch. The key switch on the laser tray is locked. Laser machine temperature. Laser beam source overheated. Laser machine power. 24V power supply is outside of the permissible tolerance range. Laser machine not ready for emission. e.

  • Page 66: Disassembly

    Disassembly DISASSEMBLY WARNING Risk of injury when disassembling the machine There is danger of injury when disassembling the machine. Always wear suitable protective clothing (e.g. safety goggles, safety shoes, safety gloves). WARNING Electric current. The machine must be disconnected from the main power supply. NOTICE Disassemble the unit into individual parts using suitable tools.

  • Page 67: Disposal

    Disposal DISPOSAL DISPOSAL Do not dispose of the machine in domestic waste! Electronic devices have to be disposed of according to the regional directives on electronic and electric waste disposal. In case of disassembly, use a suitable tool to break the unit into its individual parts. Sort the individual parts and have them disposed of professionally.

  • Page 68: Acronyms

    Acronyms ACRONYMS Acronym Description Air-cooled Alternating current Application programming interface Beam alignment tool Category Critical closed loop European Conformity Carbon dioxide Communication Central processing unit dB(A) A-weighted decibel Direct current DGUV Deutsche Gesetzliche Unfallversicherung (German Statutory Accident Insurance) DHCP Dynamic host configuration protocol Deutsches Institut für Normung (German Institute of Standardization) Domain name system Input/output...
  • Page 69 Acronyms Acronym Description Nominal width Original equipment manufacturer OPC UA Standard for data exchange as platform-independent, service-oriented architecture (open platform communications) Pascal (printing unit) Personal computer Printed circuit board Personal identification number Random access memory RFID Radio frequency identification SONAR Sound navigation and ranging Time delay (slow release) Tensor processor...

  • Page 70: Technical Datasheet

    8037 SpeedMarker 300 Technical Data Sheet Laser machine Wave length 1,064 nm Laser source Pulsed Yb fiber lasers Better ± 5 % Power stability Cooling Actively cooled with fan Laser system type 20W fiber 20W MOPA 30W fiber 50W fiber 100W MOPA Maximum laser power 20 W 20 W...
  • Page 71 8037 SpeedMarker 300 Technical Data Sheet Laser Controller IPC Weight 9 kg Dimensions L x W x H 428 x 400 x 88.5 115 – 230 VAC, 50/60 Hz, 1/N/PE Power supply Maximum power consumption Max. 500 W Cooling Actively cooled with fan IP 20 Protection class Environmental conditions...
  • Page 72 8037 SpeedMarker 300 Technical Data Sheet Dimensional tolerances: 1% Technical changes and errors reserved. v3.1 February 2025...

  • Page 74: Technical Data Sheet

    Technical data sheet SpeedMark Vision Camera system for SpeedMarker Camera Sensor type CMOS Interface USB 2.0 Sensor size 1/2 ″ Camera resolution 3840 x 2748 pixels Pixel size 1.67 µm Compatibility/accessories Available for the following products SpeedMarker 50, 300, 700, 1300, 1350, 1600 Software as of SpeedMark 3.6 Camera package without lens...

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