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Trotec SpeedMarker 50 fiber Operating Manual

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SpeedMarker 50 fiber
Operating manual
8019
OM 8019_3.0_EN (05/2023)
ENGLISH (Translation)

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  • Page 1 SpeedMarker 50 fiber Operating manual 8019 OM 8019_3.0_EN (05/2023) ENGLISH (Translation)
  • Page 2 +31 850 70 51 55 +48 22 339 35 39 +52 55 5351-7252 support@troteclaser.nl serwis_pl@trodat.net mexico@troteclaser.com Trotec Laser (XIAMEN) CO., LTD. #5 GuAn Road South, MaXiang Trotec Laser Inc. Rubber Stamp & Engraving Town +1 866 226 8505, Option 2...
  • Page 3   Trotec Laser GmbH Freilingerstraße 99 4614 Marchtrenk, Austria General contact to Technical Support: Tel.: +43 7242 239-7000 E-mail: techsupport@troteclaser.com WWW.TROTECLASER.COM...
  • Page 4   Technical Changes Technical specifications are subject to change without notice. Trotec Laser GmbH reserves the right to improve or modify any of the products without prior notice. © Copyright This documentation with all illustrations is intellectual property of Trotec Laser GmbH. The entire documentation is given to the user for personal use only.

  • Page 5: Table Of Contents

    Content Content General Information....................... 7 Information about this manual..........................7 General instructions for using the manual......................7 Explanation of symbols...............................8 Liability and warranty..............................8 Scope of delivery (standard configuration)......................9 Type plate..................................10 Safety........................... 11 General safety notes..............................11 2.1.1 Intended use................................12 2.1.2 Improper use................................12 2.1.3...
  • Page 6 Content Setup and installation....................25 For your safety................................25 Temperature and humidity............................25 Installation location..............................25 Mechanical installation............................. 26 6.4.1 Installation of the marking head......................... 26 Electrical installation..............................27 6.5.1 Overview marking head interface (back side)....................28 6.5.2 Mains connection..............................28 6.5.3 Overview PC interface (back side)........................29 6.5.4...

  • Page 7: General Information

    General Information The SpeedMarker 50 fiber is a high-quality laser marker. The use of a Yb fiber laser source enables an extreme long-life cycle with minimum maintenance costs. With the exception of the filter mats and the processing optics, the system is maintenance-free.

  • Page 8: Explanation Of Symbols

    General Information Explanation of symbols Important technical safety notes and instructions in this manual are indicated by symbols. It is important to observe and follow these notes and instructions on workplace safety. Avoid accidents, personal injury and material damage to property by acting with extreme caution.

  • Page 9: Scope Of Delivery (Standard Configuration)

    Furthermore, Trotec Laser GmbH shall accept no liability whatsoever for damage caused by the use of non-original parts and accessories. Additionally, Trotec Laser GmbH shall not be held responsible for any personal injury or property damage, of an indirect or specific nature, consequential loss, loss of commercial profits, interruption to business, or loss of commercial information resulting from use of the equipment described in this manual.

  • Page 10: Type Plate

    General Information Type plate The type plate contains information regarding the serial number, manufacturer, date of manufacture, connection values and consumption data. The type plate is located on the reverse side of the laser rack. Enter the serial number, model and year of construction of the machine here. This data is important should the unit experience a fault and for ordering replacement parts.

  • Page 11: Safety

    Safety Safety TO AVOID POSSIBLE HARM READ AND FOLLOW THESE INSTRUCTIONS. The machine is built at the time of it's development and production according to applicable, established technical rules and is considered to be safe to operate. Dangers can be caused by the machine if the machine: is operated by unqualified personnel, •...

  • Page 12: Intended Use

    2.1.1 Intended use The SpeedMarker 50 fiber is a Class 4 laser marker as per DIN EN 60825-1 "Safety of laser products". It is intended for integration in systems and lines. The product is intended exclusively for laser marking using the supplied marking soware.

  • Page 13: Operating Modes

    4 (US: class IV) and proper precautions need to be taken (see "Laser classification"). 2.1.6 Applicable safety regulations The following directives and guidelines must be observed to avoid hazards when operating Trotec laser systems: GUIDELINES/REGULATIONS 2006/42/EC...

  • Page 14: Safety-Related Parts Of Control Systems

    2.2.1 Laser classification The laser safety class indicates the risk potential based on the level of accessible laser radiation. The SpeedMarker 50 fiber is a laser class 4 product and complies to the latest safety norms and regulations (IEC 60825-1).
  • Page 15 Safety Class 4 (US: class IV) Class 4 (US: class IV) high powered lasers (visible or invisible) considered to present potential acute hazard to the eye and skin for both direct and scatter (diffused) conditions. Also have potential hazard considerations for fire (ignition) and byproduct emissions from target or process materials. It is the responsibility of the operator of the machine to take appropriate measurements to eliminate any dangers such as fire or explosions through the laser beam.

  • Page 16: Areas Of Responsibility

    Safety The product uses a Class 2 pilot laser. In order to prevent irritation of the eyes during operation, the operator should not look directly at the laser source. Diffuse reflections of the pilot laser are entirely harmless. Areas of responsibility 2.3.1 Responsibilities of the operating company The operator has the following responsibilities:...

  • Page 17: Responsibilities Of The Operating Personnel

    The machine and its components, such as the lens and mirrors, are to be kept clean at all times. • Caution The adjustment of the beam path may only be carried out by service personnel of Trotec Laser GmbH. Requirements for operating an service personnel The requirements for the operating and service personnel are: The personnel must have read and understood this manual and in particular the "Safety"...
  • Page 18 If any warning and safety stickers are lost or damaged, the user is not able identify risks anymore, and there is danger of injury. – Replace lost or damaged labels immediately. – Contact your Trotec Laser GmbH dealer for details.

  • Page 19: Secondary (Indirect) Hazards

    Safety Secondary (indirect) hazards 2.6.1 Fire hazard Warning Fire hazard Fire hazard from gas and processing of inflammable materials. – Do not operate the device without supervision. – Keep CO fire extinguisher ready at hand in the immediate vicinity of the device. If a main laser beam hits easily flammable material, e.g.

  • Page 20: Gases, Fumes And Dust

    • Notice Aer a deletion, Trotec Technical Support must be involved before the system is put back into operation. WHAT TO DO IN THE EVENT OF AN ACCIDENT, FIRST AID If eye damage occurs due to laser radiation, the casualty must present to an ophthalmologist immediately.

  • Page 21: Technical Data

    Technical Data Technical Data The technical data sheet can be found in the appendix of this manual.

  • Page 22: Before Commissioning

    Record all details in writing immediately. • Note all claims on the transportation documents. • Photograph any damage. • Send report to Trotec Laser GmbH. • Nach dem Entladen: Remove all transport packaging. • Check the delivery for completeness. •...

  • Page 23: Transport And Storage

    Transport and Storage Transport and Storage Transport conditions When transporting outside, always transport in a covered vehicle or one with sufficient weather-proofing. • Protect the machine against transportation damage using straps and inserts, and leave sufficient distance between • other transported items. Ambient temperature for transportation: •...

  • Page 24: Transport Inspection And Reporting Of Defects

    Transport and Storage Transport inspection and reporting of defects Immediately aer receipt inspect the delivery to ensure that it is complete and has not suffered any damage. • If any transport damage is visible, do not accept the delivery, or accept it only with reservation. •...

  • Page 25: Setup And Installation

    Setup and installation Setup and installation For your safety Notice The setup has to be carried out by Technical Support. Temperature and humidity Ambiente conditions Operating temperature (ambiente temperature): +15 °C to +35 °C (59 °F to 95 °F) Relative humidity: max.

  • Page 26: Mechanical Installation

    Setup and installation Mechanical installation 6.4.1 Installation of the marking head The correct, stable and reproducible alignment of the working head in relation to the workpiece to be marked is a prerequisite for faultless marking results. The marking head should therefore be installed with appropriate care. MOUNTING The working head may be mounted either from the top using the supplied feet or from below using the hole pattern on the base plate.

  • Page 27: Electrical Installation

    Setup and installation ALIGNMENT The focal plane lies parallel to the working head base plate. When installing the marking head it is therefore important to ensure that the marking head base plate is aligned as parallel as possible to the intended processing plane. Otherwise uneven results will be produced on the marking field as a result of the changing focal position.

  • Page 28: Overview Marking Head Interface (Back Side)

    Setup and installation All connectors are clearly identified in order to facilitate the electrical installation. The connector marked X82 belongs to the socket with the same denotation. The connector denotations are also coded. The last digit of the connector denotation identifies the respective hardware components.

  • Page 29: Overview Pc Interface (Back Side)

    Setup and installation Warning Dangerous electrical voltage The laser rack is fitted with different main fuses depending on the configured supply voltage: 115V AC 1 x 6.3 A "T" speed/time-delay 230V AC 2 x 4 A "T" speed/time-delay The main fuses are located behind the cover, immediately adjacent to the IEC connector. The same main fuse is used on the PC for all mains voltages.
  • Page 30 If no external panel is connected, the supplied connector must be used with the bridging devices. X61 – Exhaust system This connector is used to control, start and stop a Trotec extraction unit. Only use the original cable supplied. X71 – Start / Stop The X71 connector may be used to send start and stop signals via an external controller or receive a signal from the laser.
  • Page 31 Setup and installation "Stop" is an external input used to interrupt all running laser programs immediately. It is not necessary to monitor these inputs in a script. "Start" is an external input which may be monitored in the soware in order to trigger a marking process. If the monitoring of the signal is not active within a script, the input will have no effect on the program sequence.
  • Page 32 Setup and installation The inputs have to be provided with a 5V - 24V potential. • For “ON”, the first PIN (e.g. PIN1) hast to be provided with 24V and the second PIN (e.g. PIN2) has to go to ground to •...
  • Page 33 Setup and installation APPLICATION EXAMPLES Input with switch and external 24V source at input "IN9". Supply of a lamp with 24V by activating "OUT10".

  • Page 34: Interface Pin Configuration

    Setup and installation 6.5.5 Interface pin configuration X11 – Safety circuit (Emergency stop button / interlock safety switch / external messages) X31 - External panel X71 – Start / Stopp...
  • Page 35 Setup and installation I/O Input/Output...

  • Page 36: Operation

    Operation Operation Warning Laser The operation of the laser system corresponds to laser class 4. Direct and indirect stray radiation is dangerous and can cause skin and eye injuries. – Wear suitable laser safety goggles in the danger area that are adapted to the wavelength and power of the laser .

  • Page 37: Power On/Off

    Operation Number Description Types Main switch toggle switch System ready control lamp Shutter control lamp Laser busy control lamp Emergency stop button switch Error reset button Key switch switch Power On/Off 1. Press the main switch (1) on the laser rack. →...

  • Page 38: Emission Indicator

    Operation 4. The contrl lamps "System ready" (2) and "Shutter" (3) such as the status lamps on the marking head should now be illuminated. The laser is ready to start marking. 5. Start the PC. 6. Now start the marking soware on the PC. If an error occurs, the control lamp "Error reset"...

  • Page 39: Focusing

    Operation Emission indicator staus red - shutter is open, output of laser power possible. Warning Laser If the device is switched on or the safety shutter is open there is a danger of laser radiation. – Pay attention to the emission display. –...
  • Page 40 Operation Focal length Working distance (A) F = 210 271,5 mm F = 254 322,0 mm F = 330 391,5 mm F = 420 501,5 mm...

  • Page 41: Ingetration / Connection

    Ingetration / Connection Ingetration / Connection Switching sequences Switching sequence diagrams are provided for various standard processes which indicate the interplay of the individual signals.
  • Page 42 Ingetration / Connection...

  • Page 43: Maintenance

    Maintenance Maintenance Safety notes Caution Before any maintenance work takes place, ensure that the power supply has been switched off and the system is de-energised. Notice All maintenance work must be carried out according to the safety regulations. In order to ensure the maximum availability and lifetime of the system, we recommend you regularly check the filter system and ventilation and keep the surrounding area clean.

  • Page 44: Cleaning The Optics

    Maintenance 2. Remove both screws and open the cover. Change the filter pad. Cleaning the optics This system is fitted with high quality optical components, which under normal operating conditions are maintenance free for their lifetime. However, it may be necessary to clean output lenses, e.g. the scanner flat field lens (f-theta objective) if it becomes covered in dust or fumes.

  • Page 45: Troubleshooting

    This chapter should assist maintenance personnel with the identification and resolution of operational faults based on error messages and symptoms. Danger Maintenance and repair work should only be carried out by Trotec Laser GmbH or one of its authorized personnel under observation of the safety regulations. 10.1...

  • Page 46: Possible Error Messages

    The Reset signal (X11) or the reset button on the laser rack are used to acknowledge an error. In order for the system to be reset, the error or the corresponding input signal must be acknowledged. Warning System errors which cannot be reset or which indicate a hardware error should only be resolved by Trotec Laser GmbH trained service personnel. Error message Cause Card off...
  • Page 47 Troubleshooting Error message Cause Required shutter position.

  • Page 48: Contact Details

    Contact details Contact details TECHNICAL SUPPORT In case of questions, contact our experienced Technical Support in your local area. For global service contact numbers and further information please see our website, section "Support": www.troteclaser.com When calling, please make sure that the machine is in your immediate vicinity, and that you have the following information ready (see response form): At which working process did the problem occur? What you have done so far to correct the problem.

  • Page 49: Disassembly

    Disassembly Disassembly Warning Danger of injury when disassembling the machine. There is danger of injury when disassembling the machine. Always wear suitable protective clothing (e.g. safety goggles, safety shoes, safety gloves). Warning Dangerous electrical voltage Electric current. The machine must be disconnected from the main power supply. Notice –...

  • Page 50: Disposal

    Disposal Disposal Disposal Do not dispose of the machine with domestic waste! Electronic devices have to be disposed of according to the regional directives on electronic and electric waste disposal. In case of further questions, please ask your supplier. In case of disassembly, use suitable tools to dismantle the unit into individual parts. Sort the individual parts and have them disposed of professionally.

  • Page 51: Appendix

    Appendix Appendix...

  • Page 53: Datasheet 8019 Speedmarker 50 Ds

    SpeedMarker 50 with Dynamic Shifter Datasheet and Technical Specifications www.troteclaser.com www.trotec-materials.com...
  • Page 54 SpeedMarker 50 with Dynamic Shifter Technical Data Sheet Technical Data SpeedMarker 50 Fiber (8019) with Dynamic Shifter Laser Head SM 0050 02M D160 SM 0050 02M D254 SM 0050 10M D160 SM 0050 10M D254 CDRH Lasersafety; Laserclass 4 with EC- Declaration of Incorporation According to Machine Directive Norm 2006/42/EC, Annex II 1.
  • Page 55 SpeedMarker 50 with Dynamic Shifter Technical Data Sheet Working Volume D160 D254 working distance working distance www.troteclaser.com www.trotec-materials.com v.003, 12.11.2019 Content subject to change without prior notice 3 / 6...
  • Page 56 SpeedMarker 50 with Dynamic Shifter Technical Data Sheet Laser Marking Head www.troteclaser.com www.trotec-materials.com v.003, 12.11.2019 Content subject to change without prior notice 4 / 6...
  • Page 57 SpeedMarker 50 with Dynamic Shifter Technical Data Sheet Laser Rack www.troteclaser.com www.trotec-materials.com v.003, 12.11.2019 Content subject to change without prior notice 5 / 6...
  • Page 58 SpeedMarker 50 with Dynamic Shifter Technical Data Sheet Laser Controller IPC www.troteclaser.com www.trotec-materials.com v.003, 12.11.2019 Content subject to change without prior notice 6 / 6...

  • Page 59: Datasheet 8019 Speedmarker 50

    Technical Datasheet SpeedMarker 050 (8019) System specification CDRH Lasersafety Norm Laserclass 4 with EC- Declaration of Incorporation according to Machine Directive 2006/42/EC, Annex II 1. B Software Speedmark; Directmark Printerdriver Supported mono fonts ISOCT, RomanS,SOKOL Supported fonts all installed TrueTypeFonts Australian Post;...
  • Page 60 Technical Datasheet SM 0050 02N Fiber Laser type Maximum laser power Maximum pulse energy [mJ] Pulse frequency (kHz) 1-600 Pulse length(ns) Beam quality M² < 1.5 SM 0050 02N MOPA Laser type Maximum laser power Maximum pulse energy [mJ] Pulse frequency (kHz) 1-4000 Pulse length(ns) 2-500...
  • Page 61 Technical Datasheet SpeedMarker 50 - laser marking head (without lens)
  • Page 62 Technical Datasheet Laser marking head with lens configuration...
  • Page 63 Technical Datasheet Laser Rack Laser Controller IPC v2.0 04/04/2023...

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