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Related Manuals for Trotec Atmos Pure
Summary of Contents for Trotec Atmos Pure
- Page 1 Atmos Pure Operating manual 1.2_DE (08/2023) ENGLISH...
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Page 2: Table Of Contents
Content Content Introduction........................4 Service and warranty..............................4 Nameplate Atmos Pure............................... 5 Safety..........................6 General matters................................6 Instruction and training...............................6 Duty to notify.................................7 Intended use..................................7 Residual risk...................................8 Safety instructions for operating the Atmos......................9 Safety indications for maintenance........................10 Notes on special types of hazard..........................11 Product description...................... - Page 3 Technical Changes Technical specifications are subject to change without notice. Trotec Laser GmbH reserves the right to improve or modify any of the products without prior notice. © Copyright This documentation with all illustrations is intellectual property of Trotec Laser GmbH. The entire documentation is given to the user for personal use only.
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Page 4: Introduction
• Service and warranty Trotec Laser GmbH endeavors to process your questions and orders as quickly as possible. We kindly ask you to provide your name with your feedback address and serial number with every inquiry. The warranty of Trotec Laser GmbH for the Atmos provides coverage within the warranty period for damage that can be proven to be due to design, material or manufacturing errors. -
Page 5: Nameplate Atmos Pure
Introduction Nameplate Atmos Pure The data plate with the CE mark is on the back of the unit. Transfer the serial number, model and year of manufacture to your manual and always refer to this information in case of inquiries, problems with the device or spare parts orders. -
Page 6: Safety
Persons who are yet to be trained, instructed or are in the course of general training may only work on the Atmos under the constant supervision of an experienced person. The Atmos must only be maintained by specially trained personnel from Trotec Laser GmbH or an authorized service company. -
Page 7: Duty To Notify
The Atmos must be checked at least 1x per year in accordance with Section 32 1-4 GKV.(Statutory Health Insurance) Intended use The Atmos by Trotec Laser GmbH is used exclusively as an exhaust system for gases and smoke contaminated with pollutants that occur in the following areas of activity: Stamp production, •... -
Page 8: Residual Risk
Atmos. In this case, it is essential to contact Trotec Laser GmbH, otherwise any guarantee and warranty claims are void. When handling hazardous substances, please make sure to observe the accident prevention regulations and in particular the safety regulations for air pollution control systems at the workplace, ZH 1/140. -
Page 9: Safety Instructions For Operating The Atmos
Safety Caution Inhaling toxic gases and dusts can cause immediate poisoning damage. Long-term damage to internal organs can also occur due to repeated inhalation, swallowing and contact with the dusts and gases contained in the filter inserts and in the exhaust hose. Personal protective equipment must be worn before doing any work on the inside of the Atmos, especially on the filter inserts and the exhaust hose. -
Page 10: Safety Indications For Maintenance
Do not make program changes to programmable control systems. Program changes to the control system may only be made in consultation with Trotec Laser GmbH. Work on electrical equipment must only be performed by trained specialists or instructed persons under the guidance and supervision of a trained specialist. -
Page 11: Notes On Special Types Of Hazard
Safety Screw connections that have been loosened during maintenance and repair work should always be tightened again. If it is necessary to remove safety devices during maintenance or repair work, the safety devices must be re-installed and checked immediately aer the maintenance and repair work has been completed. At the beginning of the maintenance/repair/servicing work, the Atmos, and in particular any connections and screw connections, must be free from all dirt and residue, such as dust, operating substances or maintenance materials. - Page 12 Safety Skin contaminated with cleaning agents or disinfectants should be treated aer washing. The prophylactic use of skin protection products and appropriate skin care can help avoid skin damage. The skin care products used should be chosen based on the pollutant load and the individual skin type. Primarily, fatty skin care products should be considered.
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Page 13: Product Description
Product description Product description FRONTAL VIEW Lid with handle Lateral closure (6x) Control panel Locking wheels REAR VIEW Cover with intake manifold Fine filtration element activated carbon element Lower part (turbine casing) Electronics cover Nameplate Connections Exhaust vents Intake manifold with/without cover... -
Page 14: Functional Description
Connecting an external control system To operate the Atmos Pure using an automatic remote control, a control cable with a Sub-D9 connection is required. The PIN assignment of the Sub-D9 connection (see Connecting an external control system) must be observed! - Page 15 Product description All electrical components bear the CE mark for low voltage and/or EMC. Equipotential bonding (Ø > 1.5 mm²) for all conductive components is installed for grounding the Atmos. The Atmos is designed according to protection class IP 40. Electrical circuit diagrams with associated parts lists can be found in the appendix.
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Page 16: Transport, Storage And Startup
1. Only li the Atmos off the wooden pallet or out of the transport packaging at the installation site. Carefully remove the packaging. 2. Use the packing list to check that the delivery is complete. If parts are missing or incorrect, contact Trotec Laser GmbH immediately. The same applies to damage caused during transport. - Page 17 Transport, storage and startup Turbine casing with control panel • Hose set with sleeve • Please note that in individual cases.the scope of delivery may differ from this list. In this case, the list in the delivery papers is binding. STORAGE AND OPERATING CONDITIONS The Atmos must be stored in a vibration-free, dry and dust-free place.
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Page 18: Starting The Atmos Up
Starting the Atmos up Starting the Atmos up CONNECTING AN EXTERNAL CONTROL SYSTEM The Atmos is turned on or controlled either on the control panel via the pushbutton (on/off button) or by an external control (e. g.of the machine to be suctioned) (automatic remote control). When switching on manually, press and hold Start-Stop button for 0.5 seconds. - Page 19 Starting the Atmos up 2. Connect the Atmos power cable to the power supply. 3. Push the exhaust hose firmly over the suction port as far as it will go. Notice Use the center port to achieve good air distribution. Close the unused connections with the covers supplied.
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Page 20: Operation
Operation Operation The following controls are located on the front panel to control the exhaust system and to display the status: ❶ Snap (on/off button) with rotary function (for setting the volume flow) ❷ Device status display ❸ Filter status display Control panel PUSH BUTTON WITH ROTARY FUNCTION The SET flow rate is set with the rotary function of the pushbutton. -
Page 21: Status Display Overview Table
Operation LED flashes red 1x: Blocked rotor • LED flashes red 2x: excessive temperature controller • LED flashes red 3x: excessive temperature motor 1 • LED flashes red 4x: low voltage • LED flashes red 5x: Excessive temperature motor 2 •... -
Page 22: Test Operation
Operation Device status Filter status Signal generator Filter calibration (keep Green flashing (1 sec.) Yellow flashing (1 sec.) Short beep pushbutton pressed for 5 sec. during runtime) Filter calibration finished Green flashes 2x Yellow flashes 2x Short beep Reset activated carbon filter Green flashes 2x Blue flashes 2x Short beep... -
Page 23: Maintenance
The regular servicing and repair work must be documented by the maintenance and operating personnel in order to maintain the warranty claim. Use only approved original spare parts. Trotec Laser GmbH assumes no liability for the use of unapproved spare or replacement parts and equipment. The safe and environmentally-friendly disposal of operating materials and replacement parts must be ensured. - Page 24 Maintenance Notice Please also pay attention to the safety notes in the Safety Notes for Maintenance section and in the section containing notes on special hazard types. OPERATING CONDITION Depending on the type and scope of the maintenance work, the Atmos or the affected area must either be shut down or completely disconnected from any power.
- Page 25 Maintenance ✓ Type of inspection Remove dirt Walkways, work surfaces, markings Movable supply and disposal lines • Check for wear externally discernible gaskets, etc. • Replace components if necessary • Check for damages Externally discernible damage to all components. Check for leaks Supply/disposal hoses on the Atmos.
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Page 26: Maintenance
In addition to regular cleaning, the precautionary replacement of parts subject to wear is urgently recommended. In special cases, aer consulting with Trotec Laser GmbH, Trotec Laser GmbH will name a service company in your area that will perform the repairs. -
Page 27: Filter Calibration
• Calibration Now turn on your Atmos Pure by pressing the on-off button for longer than 0.5 seconds • The two status indicators light up green and the turbines start up. •... -
Page 28: Replace Activated Carbon And Filter Mats
Release the key as soon as an acoustic signal sounds. The filter status indicator flashes yellow - start of calibration. The Atmos Pure now calibrates the new filter with the resistance of the entire laser exhaust system. This process takes about one minute. -
Page 29: Remove Impurities In The Lid
Maintenance 7. Vacuum out the old activated carbon to a level of approx. one third using a standard vacuum cleaner with an ash container. 8. Pour out the remaining activated carbon. Notice Do not vacuum out the entire activated carbon, otherwise the underlying filter mat could be sucked in, residual carbon could fall through the grid and damage the turbine. -
Page 30: Troubleshooting
Troubleshooting Troubleshooting Errors Cause Remedy No suction power (fumes/gases are The exhaust hose is not connected to Connect the exhaust hose to the not extracted). the Atmos. Atmos. The exhaust hose is not connected to Connect the exhaust hose to the the machine. -
Page 31: Disposal
Disposal Disposal Operation of the Atmos generates waste materials and replacement parts that must be disposed of properly and in compliance with legal regulations. ENVIRONMENTAL PROTECTION During all work on and with the Atmos, the legal obligations regarding the avoidance of waste and proper recycling/ disposal must be complied with. - Page 32 TECHNICAL SUPPORT In case of questions, contact our experienced Technical Support in your local area. For global service contact numbers and further information please see our website, section "Support": www.troteclaser.com When calling, please make sure that the machine is in your immediate vicinity, and that you have the following information ready (see response form): At which working process did the problem occur? What you have done so far to correct the problem.