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Summary of Contents for SKYLUX Climax Panorama
- Page 1 CANOPY Climax Panorama ® Mounting instructions Self-supporting aluminium profile system Art. N° 36183...
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Page 2: Table Of Contents
CONTENT SAFETY p. 4 GUIDELINES p. 6 LOAD CAPACITY GRAPHS p. 7 GENERAL CONSIDERATIONS p. 7 LOAD CAPACITY GRAPHS FOR ROOFS WITH PLASTIC SHEETS p. 8 4.2.1 GUTTER PROFILES p. 8 4.2.2 RAFTER PROFILES p. 9 LOAD CAPACITY GRAPHS FOR ROOFS WITH GLASS p. - Page 3 12.1.11 GDG + GAS4: END PLATE p. 37 12.2 WALL-SUPPORTED BACK PROFILE p. 37 12.2.1 PARTS p. 37 12.2.2 PREPARATION p. 38 12.2.3 INSTALLATION p. 38 12.3 RIDGE BEAM H1 & ROOF OVERHANG BEAM O1 p. 39 12.3.1 GDX + IP140 / V14105: BEAM WITH REINFORCEMENT PROFILE p.
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Page 4: Safety
2 SAFETY Take the necessary and required safety precautions, such as safety nets and lifelines when installing from the outside, safety goggles, gloves, hard hat, etc. Do not step on the glass. Falling from height • When using ladders to go on the roof: - Ladder in good condition? - Set up correctly at an angle of 75°? - Secured below and on top against moving? - Page 5 Sharp objects • Make sure your fingers/hands are not pinched and watch out for cuts while handling veranda parts. • Be careful where you put your hands during the installation. • Wearing cut-resistant gloves is mandatory. Ergonomics • Always lift loads correctly: bend your knees, move your feet instead of forcing your spine, lift as close to your body as possible.
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Page 6: Guidelines
We cannot be held responsible for possible incomplete information. Always check if our product is suited for your application. As the handling and installation of the product are done beyond our control, can Skylux not be held responsible for possible damages. -
Page 7: Load Capacity Graphs
Please contact your fixing material supplier or specialised engineering consultants in case of doubts. Skylux cannot be held liable for the installation or the fixing material used. -
Page 8: Load Capacity Graphs For Roofs With Plastic Sheets
4.2 Load capacity graphs for roofs with plastic sheets 4.2.1 Gutter profiles The graphs below can be used to determine the free span for each type of gutter (support). This is the distance (P) between the supports (posts) in relation to the load and the depth (D) of the roof. The maximum bending is 1/200. The load is related to the snow and wind load. -
Page 9: Rafter Profiles
4.2.2 Rafter profiles The graphs below can be used to determine the free span for each type of support (D1 or D2) with or without a reinforcement profile. This is the maximum length of the support between the hinge profiles in relation to the load and the depth (D) of the roof. -
Page 10: Load Capacity Graphs For Roofs With Glass
4.3 Load capacity graphs for roofs with glass 4.3.1 Gutter profiles The graphs below can be used to determine the free span for each type of gutter (support). This is the distance (P) between the supports (posts) in relation to the load and the depth (D) of the roof. The maximum bending for structures with glazing is 1/300. -
Page 11: Rafter Profiles
4.3.2 Rafter profiles The graphs below can be used to determine the free span for each type of support (D1 or D2) with or without a reinforcement profile. This is the maximum length of the support between the hinge profiles in relation to the load and the depth (D) of the roof. -
Page 12: Overview Installation Variables
5 OVERVIEW INSTALLATION VARIABLES 5.1 Approach of mounting instructions 1) The tables below identify the relevant part combinations in function of your roof configuration. The parts list can help you with this. 2) Afterwards, use the index at the beginning of this document to find the installation points with relevant instructions. -
Page 13: Horizontal Beams
Post type Freestanding pent roof: PGDX P1.1 = P1.n P1.2 P2.1 = P1.n P2.2 Ground Standard VTPS01 on concrete VTPS on concrete Statik VTPS01 in concrete VTPS in concrete P72 in concrete PGDX in concrete Gutter beam GDG - Standard KO + GPT GDG - Statik KO + GPT... -
Page 14: Elements Above Glazing
5.6.2 Elements above glazing Screws Clips Seal Above End- glazing R1/Rn R1/Rn R1/Rn R1/Rn R1/Rn plate Thickness CLSB + CLSL CLSB + CLST CL16 + L16P CL16 CL32 + L16P CL32 C2CX C2CX + L16P ++ / CY10 / °HL25 + / CY10 / °... -
Page 15: Glazing Edge Profiles
5.7 Glazing edge profiles Glazing Edge profile Description Glass L432 Alu L finishing profile for glass (max. 38mm) L632 Alu L finishing profile for glass (max. 60mm) 16mm sheet Pre-drilled alu finishing profile 16mm U16A Alu finishing profile 16mm U16P Reinforced PVC finishing profile 16mm white 25mm sheet U25P... -
Page 16: Measuring A Wall-Supported Pent Roof
These measurements can be used to calculate all other measurements using the Climafast calculation application that is made available free of charge by Skylux. We strongly recommend the use of the calculation application. All possible exceptions are taken into account. The correct cutting lengths are provided and only correct combinations are suggested. - Page 17 The difference in height H and depth D for the veranda. The height from the floor and the bottom side of the wall bottom (MB) measured at the back of the veranda. The pitch of your veranda floor. Installation height from the bottom side of the gutter.
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Page 18: Measuring A Freestanding Pent Roof
7 MEASURING A FREESTANDING PENT ROOF 7.1 Overview element position code P2.n P2.2 P1.n P2.1 P1.2 P1.1 7.2 Height & depth 7.2.1 Ridge & gutter beam 7.2.1.1 Height differences Y16P 168,5 21,5 Height h’ depends on the thickness of the glazing and the pitch angle where 1 or multiple thermal breaks Y16P are to be slid Number of Y16P in function of sheet thickness and pitch angle Sheet thickness 0-16... -
Page 19: Cross-Section Of Posts
7.2.2 Cross-section of posts 700 min. 700 min. 7.3 Optional ground foundation min. min. 700 min. 1. Soil 2. Sandbed 3. Tile 4. Concrete base 5. Level equal measuring posts 6. Level mason twine 19/68 01/03/2022 E_MH_Mounting_instructions_Skylux_Climax_Panorama... -
Page 20: Measuring A Wall-Supported Gable Roof
These measurements can be used to calculate all other measurements using the Climafast calculation application that is made available free of charge by Skylux. All possible exceptions are taken into account. The correct cutting lengths are provided and only correct combinations are suggested. The list of measurements for sizing is always provided with the materials. - Page 21 The difference in height H and depth D for the gable roof. Height between the floor and the bottom side of the ridge to wall bottom MB measured at the back against the wall. Installation height of the bottom side of gutter. This is also the height for the windows or the length of the posts.
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Page 22: Overview Profiles And Parts
9 OVERVIEW PROFILES AND PARTS WALL WALL TOP THERMAL SHEET RAFTER THERMAL RAFTER WALL BOTTOM FOR GLASS HINGE L432 L FOR FINISH SIDE RAFTER L FINISHING PROFILE HINGE L632 FOR GLASS GUTTER SELF-SUPPORTING CLIMAX STEEL TUBE 60X40X2 V642 GUTTER GALVANISED CLIP PROFILE FOR IPE ALU SIDE PROFILE GDGK... - Page 23 ACCESSORIES CLSL TOP SCREW-IN SIDE CLIP SPACER A1 POSTS POST PART 110/72 SPACER A2 TOP PROFILE FOR GLASS PC72 POST CLIP FOR P72 CONNECTOR POST CLIP BASE FOR POST BOTTOM PROFILE FOR PCB72 CLIP WITHOUT COATING GLASS CONNECTOR SEALS COEX SEAL FOR WALL TOP ADAPTER PROFILE 8MM C1CX WHITE/BLACK COEX SEAL...
- Page 24 ALUMINIUM END PROFILE U16A S163 STOP 16/3 16MM ALUMINIUM END PROFILE U32A S323 STOP 32/3 32MM PRE-DRILLED ALUMINIUM S383 STOP 38/3 FOR GLASS END PROFILE 16MM PRE-DRILLED ALUMINIUM GUTTER END PIECE GAS4 END PROFILE 32MM FOR GDG CLOSED PLASTIC TAPE OVERFLOW COVER BT16 10 AND 16MM...
- Page 25 STAINLESS STEEL BOLT, 8426 EYE BOLT M10 x 50 NUT AND WASHER M8 TOP PLATE PT72 8421 TUBE FOR TIE ROD SET FOR POST P72 5.5 x 32mm (TX 25) TOP PART STATIK SELF-DRILLING STAINLESS STEEL SCREW (NON-COATED) FOR POST P72 SELF-DRILLING STAINLESS STEEL SCREW (COATED) SELF-DRILLING STAINLESS STEEL SCREW WITH SEAL SCR.002...
- Page 26 PT110 82573 DIN 931 M10x60 REINFORCEMENT PLATE PVC SEALING PROFILE END PLATE FOR GDSX 94567 WITH LIP FOR 8-10MM CROSSBEAM GDX GLASS ONE-SIDED ADHESIVE 51810 DIN 7991 M10 X 180 94664 FOAM TAPE 20 X 30MM (5M) VTGB 82574 DIN 7991 M10x120 SEALING TAPE 200X150 94736 48111...
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Page 27: Preparation
10 PREPARATION 10.1 Walls Check that the walls, against which the structure is to be installed, are: - sufficiently load-bearing to anchor the roof; - free of obstacles such as water drains, window sills ... Cut a slot in the walls against which the patio roof will be mounted. Place a lead slab or zinc flashing profile in this slot. -
Page 28: Assembling The Posts
11 ASSEMBLING THE POSTS 11.1 Determine the length Determine the length of the posts (HN + HG) in function of the pitch and the position of the wall profile (HM). 11.2 Post type: P72 11.2.1 P72 + (97A + PC72): Post profiles - Screw PCB72 on P72 with screw ZSB. -
Page 29: P72 + Gpv: Ground Fixation Statik
11.2.3 P72 + GPV: Ground fixation Statik - Sticker 36436 = drill pattern on the flanks of P72. - Determine the position of the base & fix on the concrete with the appropriate fixation materials (not included in the delivery). 11.2.4 P72 + GPT: Gutter connection Statik - Sticker 36436 = drill pattern on the flanks of P72 ø... -
Page 30: P72 + Vtps01
11.2.5 P72 + VTPS01 Gutter posts P1.1 = P1.2 = P1.n P72 founded in concrete with VTPS01 P72 fixed on the concrete with VTPS01 - Positioning sticker art. 94599: bottom edge of the - Positioning sticker art. 94599: bottom edge of the sticker &... -
Page 31: Post Type
11.3 Post type: PGDX 11.3.1 PGDX + PUX + (PV): Installation ground & GDX -------------------------------------------------------------- PGDX ---------------------------------------------------------- ------------------------------- Wall-supported roof with overhang ------------------------------- Freestanding roof -------------------- Ground fixation -------------------- GDX fixation GDX fixation P1.1 = P1.n P1.2 P1.1 = P1.2 = P1.n P2.2 (Niet P1.1 &... -
Page 32: Pgdx: Foundaton Without Anchor
11.3.3 PGDX: Foundaton without anchor - Install the post at least 400mm deep into a concrete foundation. - Slide 2 threaded rods M10 through the founded part of the post. Perpendicular to each other. Drill 4 holes & let the rods protrude 10cm in each direction. -
Page 33: Assembling The Horizontal Beams
12 ASSEMBLING THE HORIZONTAL BEAMS 12.1 Gutter beam G1: Type GDG 12.1.1 GDG between 2 facades - Shorten the gutter combination by 10mm if the gutter combination is to be installed between two walls. The 5mm clearance on each side is required for the installation of the end pieces. 12.1.2 GDG + GDGL - Length GDGL = distance between the posts. -
Page 34: Gdg + Pt72 + Pu72: Gutter With Post Fixation Standard
12.1.5 GDG + PT72 + PU72: Gutter with post fixation standard PU72 BGDG 7380-1 M10x30 (3x) PT72 ZSG (2x) 12.1.6 GDG + PT72 + PU72 + IPE120* + GDGK : Steel-reinforced gutter standard - The reinforcement profile IPE 120 is not included in the delivery. These profiles can be purchased at a local steel merchant. We recommend to treat the reinforcement profiles against corrosion. -
Page 35: Gdg + Ko + Gpt
PU72 6.3 x 25 (4x) 12.1.7 GDG + KO + GPT BGDG 7380-1 M10x30 (3x) 12.1.8 GDG + KO + GPT + IPE120* + GDGK : Steel-reinforced gutter Statik - Threaded rods M10 (4x) must be provided in the IPE120 reinforcement profile. BGDG IPE120* 7380-1 M10x30... -
Page 36: Gdg + P72 : Gutter With Post Fixation Statik
12.1.10 GDG + P72 : Gutter with post fixation Statik P1.1 = P2.n P1.2 DIN 7380 M8x30 DIN 7380 M8x30 PT72 P1.1 / P1.n P1.2 BGDG 7380-1 M10x30 (4x) Check if the posts are perfectly vertical (perpendicular). Pre-drill with Ø 12mm on the marked positions and use the bolts M10 x 30 (4x). -
Page 37: Gdg + Gas4: End Plate
Provide the drainpipe and connect it to the water drainage system. Mount the clip PC on the post. 12.1.11 GDG + GAS4: End plate ZSG (4x) 12.2 Wall-supported back profile 12.2.1 Parts 73,4 73,4 C1CX C1CX Y16P 2x Y16P 38,5 38,5 37/68 01/03/2022... -
Page 38: Preparation
12.2.2 Preparation 1000 1000 Cut a slot in the wall against which the patio roof will be mounted (see p. 37). Place a lead slab or zinc flashing profile in this slot. Drill a hole in the bottom wall profile MB at 250mm from the ends and subsequently every 500mm on the indicated line with a diameter in function of the chosen fixation material. -
Page 39: Ridge Beam H1 & Roof Overhang Beam O1
12.3 Ridge beam H1 & roof overhang beam O1 12.3.1 GDX + IP140 / V14105: Beam with reinforcement profile - This profile must be at least 220mm shorter than GDX so the LT150 can be fixed. - Fastening a reinforcement profile in the GDX (below and above) has a positive influence on the overall strength. - These profiles can be purchased at a local steel merchant. -
Page 40: Overhang Beam O1: Gdx
12.3.3 Overhang beam O1: GDX 12.3.4 GDX + PUX: Installation on PGDX ZSB (4x) 12.3.5 GDX + C110: Installation on PGDX P2.1 & P2.n P2.2 Top side Drill pattern = sticker 94593 Bottom side Drill pattern = sticker 49563 P2.1 P2.2 P2.n ø... -
Page 41: Gdx + Gdcx: Cover Profile
P2.1 & P2.n P2.2 DIN 7991 M10x180 DIN 933 M10x30 PT110 DIN 125 M10 P2.2 P2.1 / P2.n 12.3.6 GDX + GDCX: Cover profile - Cut the finishing clip to length and click it on the underside of the GDX. CLICK GDCX 12.3.7 GDX + GDSX: Cover sheet... -
Page 42: Side Beams W1 & Wn: Type P72
12.4 Side beams W1 & Wn: Type P72 12.4.1 P72 + PU: Standard side beam - If the top of the P72 is not visible, slots can be provided here to slide the P72 over the PU brackets, already fixed on a standing structure. -
Page 43: Installation Of Posts + Beams + Rafters
13 INSTALLATION OF POSTS + BEAMS + RAFTERS 13.1 Overview R2, R3, ... 13.2 Installation W1 & Wn 13.2.1 W1 / Wn with C72 brackets W1 / Wn with C72 brackets P1.1 = P2.n P1.1 = P1.n DIN 7991 M10x120 DIN 7380 M10x120 (4x) DIN 933 M10x120 (4x) -
Page 44: Gdg
13.3 GDG + S1/S2 S1 / S2 13.4 MB + S1/S2 S1 / S2 13.5 Installation R1 = R2 = Rn - See chapter 15: Installation of roof package 13.6 Outlining the structure - Check the perpendicularity (squareness) of the structure with the spirit level. - Also check if the diagonals are equal. -
Page 45: Installing A Wall-Supported Gable Roof
14 INSTALLING A WALL-SUPPORTED GABLE ROOF 14.1.1 Preparation C1CX C1CX Y16P Y16P C11CX C11CX S1/S2 S1/S2 The ridge of the gable roof most be fixed to at least 1 wall. Check all the dimensions. These can be found in chapter 8 of these instructions. - Page 46 ø 8 mm Drill a hole (Ø 8mm) every 500mm in the indication line of the bottom and top wall profile and fasten the profiles back- to-back using the BMR fixation sets. If the ridge profile consists of multiple lengths, the profiles must be slanted. Use the connection pins (909) to connect the profiles.
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Page 47: Installation
14.1.2 Installation HM + 17 Install the ridge support bracket (NCZ) to the wall. Slide the assembled ridge profile on the ridge support Check whether the foundation and the walls on which bracket NCZ and fix these using 2 fixing sets BMR. Support the structure is anchored have sufficient load-bearing the ridge profile until the roof has been fully installed. -
Page 48: Tie Rod Set For Gable Roof
(side) rafter. The eye bolt must be fixed on the inside of the (side) rafter profile D1 or D2 with a bolt (M10). Repeat for every 2 rafters. See the specific installation tips for the Climax Panorama pent roof in this manual for information on the assembly of the gutter, posts and (side) rafters (see chapters 6, 11 & 12). - Page 49 8425 8424 8423 8426 8426 8424 8424 Measure the length of the threaded rods towards the central tie ring and cut it to size. The ring can be positioned by using the bolts M10 to ensure a horizontal connection between the rafters. When you are certain about the position, you can cut the painted tubes to size and slide it over the threaded rods.
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Page 50: Side Finish Of Gable Roof
14.3 Side finish of gable roof L16P/CLL/CLSL D1/D2/D3 The visible side rafters are provided with an L16P (with C2CX seals), a CLL (with CL16 or CL32 clips) or a CLSL (with screw-in type CLSB with CLST clips). At the top of the ridge, this side finish is covered by the ridge end plate (NASZ). Use 4 coated screws ZSG for this. -
Page 51: Assembling The Roof Package
15 ASSEMBLING THE ROOF PACKAGE 15.1 Rafters Rafter Rafter with reinforcement D1 + TP(G) D1 + V642 + TP(G) TP(G) V642 D2+ TP(G) D2 + V1044* + TP(G) D3+ TP(G) D3 + PL105* + TP(G) TP(G) TP(G) PL105* V1044* * The reinforcement profiles V1044 or PL105 are not provided. These profiles can be purchased at a local steel merchant. We recommend to treat the steel reinforcement profile against corrosion. -
Page 52: Preparation
15.2 Preparation Y25/Y32 TP(G) Cut the plastic sheet supports TP or TPG to the right Adapter profile Y25 or Y32 should be slid in length while retaining the pre-cut part. You may have to depending on the glazing thickness (see table in make this cut-away yourself depending on the cutting. -
Page 53: Installation
15.3 Installation AX = PL + 22 MM The number of rafters and their position is determined in function of the glazing and the load. Check the axis distance in function of the depth of the patio roof (D) and the load (glazing + snow and wind); see the graphs in chapter 4 or use the Climafast calculation programme. -
Page 54: Installation With Connectors And Glass
15.5 Installation with connectors and glass A1/A2 D1/D2/D3 Use the Parker screws PST to fasten the connectors K in the hinge profiles. Pre-drill with Ø 4mm in the indication lines (left & right) of the connector. Do this each time on the left and right side of the rafter, on the wall side and gutter side. Cut away one wing of the connector when installing the side rafters with K connectors to ensure that the connector does not hinder the finishing profile. -
Page 55: Options
16 OPTIONS 16.1 Lighting 16.1.1 Installation in gutter or wall profile 16.1.1.1 Installing the LED lighting on the gutter GDG All electrical operations must be performed by a professional and in accordance with the applicable local regulations for electric installations. The installation and electric wiring must be carried out in accordance with the instructions below. -
Page 56: Multi-Walled Plastic Sheets
The guidelines regarding the placement is only of an advisory nature. They are for informational purposes only. The installation is under the sole responsibility of the customer. THE RESPONSIBILITY OF THE PUBLISHER IS EXPRESSLY DISCLAIMED REGARDING THE PLACEMENT. PERGOLUX - SKYLUX - CLIMAX - CLIMALITE - REFLEX PEARL - RELAX - PRIMALITE - POLYCLEAR ARE REGISTERED BRANDS OF SKYLUX 56/68... - Page 57 (PC: Primalite Clear, Reflex Pearl, colour differences. of this. An appropriate seal is recom- blade must slightly protrude from Relax - PMMA: S5P Heatstop) or mended. the sheet. install a Skylux conservatory skylight. - For glass: see Pergolux Glass series 57/68 01/03/2022 E_MH_Mounting_instructions_Skylux_Climax_Panorama...
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Page 58: Sheet Installation & Finish
17.1.3 Sheet installation & finish - Lay the glazing between the sheet rafters with the end profile against the stop profiles on the gutter side. Take into account a lateral clearance of 5mm on each side. - Apply a silicone sealant that does not affect plastic material at the upper edge of the end profile. - Check whether the end profile is perforated at the bottom. -
Page 59: Glazing Connection
17.3 Glazing connection 17.3.1 Finish below the glass The glass connector is used for pitched roofs to create a watertight connection between two glass or two plastic sheet sections. This is only possible with sheet support TP or TPG and the screw-in type clips CLSB with CLST/CLSL. The following parts are used for a glass connection: Top profile GVT Thermal break Y16P... -
Page 60: Installation
17.3.5 Installation Slide profiles Y16P and Y10 in bottom profile GVB Position the complete set on sheet support TPG with in function of the glazing thickness according to the the stop edge towards the ridge. Add adhesive to the table in chapter 5. The GVT profile is also used as bottom ribbed zone of bottom profile GVB (or GVT). -
Page 61: Seals & Water Drainage
18 SEALS & WATER DRAINAGE 18.1 Extra seals for glass roof with pitch 2° to 5° 18.1.1 Grey foam adhesive tape - Stick the adhesive tape over the complete width, with the bottom side equal to the bottom side of Y16P. VTBANDV 94664 Y16P... -
Page 62: Seal For Glazing Covers
18.2 Seal for glazing covers 18.2.1 R2: Seals for middle rafters Finish with seal C2CX for plastic sheets or glass: the Push the seal C2CX in the sheet rafter TP(G) or in the possibilities and glazing thicknesses can be found in the adapter profile Y25 / Y32. -
Page 63: Clip-On Glazing Covers
18.3 Clip-on glazing covers 18.3.1 R2: Middle rafters Standard clip CL16/CL32 CL16/CL32 CY10 TP(G) TP(G) D1/D2/D3 D1/D2/D3 CL16 for sheets or glass of 16mm thick. Push the C8 or CY10 seal on both sides into the clip. Make CL32 for sheets or glass of 25 or 32mm thick. sure the C8 seal does not continue up to the end of the gutter side, but to the end profile on the glazing. -
Page 64: Screw-On Glazing Covers
18.4 Screw-on glazing covers 18.4.1 R2: Middle rafters Screw-on clip For plastic sheets or glass: the possibilities and glazing thicknesses can be found in the table in chapter 5. CLST CLSB CY10 The screw-on clip consists of 2 parts: Push the C8 or CY10 seal on both side into the CLSB clip. -
Page 65: R1 & Rn: Side Rafters
18.4.2 R1 & Rn: Side rafters CLSL Hilo 25/42 CLSB CLSB + CLSL for plastic sheets or glass of 8 to 34mm thick. Place the seal C8 or CY10 in the clip on 1 side. Pre-drill the CLSB with Ø 5.5mm every 500mm, starting and ending on 200mm from the ends. Fasten the CLSB on the TPG using the appropriate HiLo-screws. -
Page 66: Seal The Wall Profile
α CLL/CLSL Pre-drill the CLSB with Ø 5.5mm every 500mm, starting and ending on 200mm from the ends. Fasten the CLSB on the TPG using the appropriate HiLo-screws. Fasten perpendicularly and use a slight torque to ensure the screw head is pressed flat against the CLSB. - Page 67 67/68 01/03/2022 E_MH_Mounting_instructions_Skylux_Climax_Panorama...
- Page 68 ONLY USE ORIGINAL PARTS SUPPLIED BY SKYLUX. FAILURE TO USE ORIGINAL PARTS VOIDS THE GUARANTEE. THESE GUIDELINES ONLY SERVE AS ADVICE AND INFORMATION. INSTALLATION IS CONDUCTED UNDER THE SOLE RESPONSIBILITY OF THE CUSTOMER. CLIMAX PANORAMA IS A REGISTERED BRAND OF SKYLUX...
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