Related Manuals for SKYLUX Climax Panorama
Summary of Contents for SKYLUX Climax Panorama
- Page 1 CANOPY Climax Panorama ® Installation instructions Self-supporting aluminium profile system Art.N° 36183...
- Page 2 Safety Take the necessary and required safety precautions, such as safety nets and lifelines when installing from the outside, safety goggles, gloves, hard hat, etc. Do not step on the glass. Falling from height • When using ladders to go on the roof: - Ladder in good condition? - Set up correctly at an angle of 75°? - Secured below and on top against moving?
- Page 3 Sharp objects • Make sure your fingers/hands are not pinched and watch out for cuts while handling veranda parts. • Be careful where you put your hands during the installation. • Wearing cut-resistant gloves is mandatory. Ergonomics • Always lift loads correctly: bend your knees, move your feet instead of forcing your spine, lift as close to your body as possible.
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Page 4: Table Of Contents
15 GENERAL TIPS AND MAINTENANCE INSTRUCTIONS p. 16 - 17 PLAN OF CONSERVATORY ROOF p. 18 SPECIFIC INSTALLATION TIPS FOR THE CLIMAX PANORAMA SYSTEM p. 19 - 38 POSTS p. 20 - 21 GUTTER p. 23 - 25 WALL PROFILE p. - Page 5 Table of contents SPECIFIC INSTALLATION TIPS FOR THE CLIMAX SADDLE ROOF SYSTEM p. 39 - 45 PREPARATION OF THE RIDGE PROFILES OF A SADDLE ROOF p. 40 - 41 INSTALLATION OF THE RIDGE PROFILES OF A SADDLE ROOF p. 42 PREPARATION OF THE TIE BAR FOR THE SADDLE ROOF p.
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Page 6: Overview Of Climax Profiles And Parts
Overview of profiles and parts WALL WALL TOP THERMAL SUPPORT THERMAL SUPPORT FOR WALL BOTTOM GLASS L-FINISH SIDE SUPPORT HINGE L432 L END PROFILE FOR GLASS HINGE L632 L END PROFILE FOR GLASS GUTTER SELF-SUPPORTING CLIMAX V642 STEEL TUBE 60X40X2 GALVA GUTTER CLIP PROFILE FOR IPE IN ALUMINIUM SIDE PROFILE... - Page 7 Overview of profiles and parts ACCESSORIES CLSL TOP SCREW-IN SIDE CLIP SPACER A1 POSTS POST PART 110/72 SPACER A2 TOP PROFILE FOR GLASS PC72 POST CLIP FOR P72 CONNECTOR POST CLIP BASE FOR POST BOTTOM PROFILE FOR PCB72 CLIP WITHOUT COAT GLASS CONNECTOR SEALS COEX SEAL FOR WALL TOP...
- Page 8 Overview of profiles and parts ALUMINIUM END PROFILE U16A S163 STOP 16/3 16 MM ALUMINIUM END PROFILE U32A S323 STOP 32/3 32 MM PRE-DRILLED ALUMINIUM S383 STOP 38/3 FOR GLASS END PROFILE 16 MM PRE-DRILLED ALUMINIUM GUTTER SLIDE END FOR GAS4 END PROFILE 32 MM CLOSED PLASTIC TAPE...
- Page 9 Overview of profiles and parts STAINLESS STEEL BOLT, NUT 8426 EYE BOLT M10 x 50 AND SPRING RING M8 PT72 TOP-PLATE FOR POST P72 8421 TUBE PULLER SET SELF-DRILLING STAINLESS STEEL SCREW (NON-COATED) TOP PART STATIK FOR POST SELF-DRILLING STAINLESS STEEL SCREW (COATED) SELF-DRILLING STAINLESS TX25...
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Page 10: General Installation Tips
Climafast The Climafast calculation application, free of charge by Skylux. You will receive information on how to log on and download the Excel version of the application upon request. With Climafast you can determine the price of your Climax roof. An overview of profiles, lengths, parts, permitted loads, etc. -
Page 11: Measuring Your Climax Pitched Roof
These measurements can be used to calculate all other measurements using the Climafast calculation application that is made available free of charge by Skylux. We strongly recommend the use of the calculation application. All possible exceptions are taken into account. The correct cutting lengths are provided and only correct combinations are suggested. - Page 12 Measuring your Climax pitched roof The difference in height H and depth D for the veranda. H M = The height from the floor and the bottom side of the wall bottom (MB) measured at the back of the veranda. H N = The slope of your veranda floor.
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Page 13: Measuring Your Climax Saddle Roof
These measurements can be used to calculate all other measurements using the Climafast calculation application that is made available free of charge by Skylux. All possible exceptions are taken into account. The correct cutting lengths are provided and only correct combinations are suggested. - Page 14 Measuring your Climax saddle roof The difference in height H and depth D for the saddle roof. H M = Height between the floor and the bottom side of the ridge to wall bottom MB measured at the back against the wall.
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Page 15: Preparation
Preparation The Climax roof can be delivered cut-to-size to reduce the installation time. The seals and certain other components are, when possible, fixed onto or into the profiles for the preinstalled roof system. Walls Check that the walls, against which the structure is to be installed, are: - Sufficiently load-bearing to anchor the roof. -
Page 16: General Tips And Maintenance Instructions
The installation instructions are only of advisory and informative nature. The installation is the sole responsibility of the customer. THE RESPONSIBILITY OF THE PUBLISHER TOWARDS THE INSTALLATION IS EXPLICITLY DECLINED. PERGOLUX - SKYLUX - CLIMAX - CLIMALITE - REFLEX PEARL - RELAX - PRIMALITE - POLYCLEAR ARE REGISTERED TRADEMARKS OF SKYLUX 16/60... - Page 17 The sheets must not Relax - PMMA: S5P Heatstop) or this. An appropriate sealing is recom- For applications with glass: see move during sawing. The saw blade install a Skylux conservatory dome. mended. Pergolux Glass. must slightly reach out of the sheet. 17/60...
- Page 18 Overview of the drawing of the conservatory roof A10 - A11: Posts, page 20-21 / 38 A20 - A23: Gutters, page 22-25 / 37 A30 - A33: Wall profiles, page 26 / 29-30 / 37 A40 - A42: Supports and side supports, page 27-30 / 33-36 18/60 E_MH_Instalation_instructions_Skylux_Climax_Panorama 20/11/2020...
- Page 19 INSTALLATION TIPS CLIMAX PANORAMA 19/60 20/11/2020 E_MH_Instalation_instructions_Skylux_Climax_Panorama...
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Page 20: Posts
Posts Determine the length of the posts (Hn + Hg) in relation to the gradient and the position of the wall profile (HM). The following posts can be used for Climax Panorama: Standard post accessories for the corner post accessories for the intermediate post... - Page 21 Posts Posts with post clips for water discharge Standard post accessories for the corner post accessories for the intermediate post Base plate PV and U-shaped bracket U-bracket Post 181/110 (P72 + 97 A +PC72) PU72 PU72 PC72 PCB72 Statik post Post 181/110 (P72 + 97 A +PC72) PU72 PC72...
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Page 22: Gutter
Gutter Multiple gutter combination options are possible with regard to the load and the required span. Use the load graphs on pages 47 - 51 or calculate using the Climafast calculation application: Gutter combination GDG + GDGL GDGL = LED ≠... - Page 23 GDG gutter standard and in-between posts ASSEMBLE THE GUTTER COMPONENTS TO PREPARE FOR THE INSTALLATION OF THE GUTTER. S1/S2 GDGL = LED ≠ LED Cut out the opening for the water outlet. Slide in hinge profile S1 or S2. Use a Ø 80 mm circular drill for this task. Slide in LED profile GDGL.
- Page 24 GDG gutter with Statik and angle posts ASSEMBLE THE GUTTER COMPONENTS TO PREPARE FOR THE INSTALLATION OF THE GUTTER. S1/S2 GDGL = LED ≠ LED Cut out the opening for the water outlet. Slide in hinge profile S1 or S2. Use a Ø...
- Page 25 Gutter Multiple gutter elements can be connected to each other for gutter lengths > 7 metres. A gutter support must be installed at every gutter connection point. The gutter profiles can be linked using connection pins 909 (5x) and a connector profile GIP. Use silicone glue SG20 as sealant.
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Page 26: Wall Profile
Wall profile Parts 73,4 73,4 C1CX C1CX Y16P 2x Y16P 38,5 38,5 Preparation 1000 1000 Make a slot in the wall against which the conservatory roof must be installed (see page 15). Install a lead slab or zinc flashing. Drill a hole on the indicated line in the bottom wall profile MB at 250 mm from the ends and, subsequently, every 500 mm. -
Page 27: Supports And Side Supports
Supports and side supports The following (side) supports are possible: Sheet supports TP (white) are used for roofs with glazing plastics. Sheet supports TPG (green) are used for roofs with glass (single or double glazing). A steel reinforcement profile must be slid into the supports for a large span or an expected heavy snow load. Check the support length in relation to the glazing + snow and wind load (see the graphs of page 47 - 51 or use the Climafast calculation application.) Support... - Page 28 Supports and side supports Preparation Y25/Y32 TP(G) Cut the plastic sheet supports TP or TPG to the right length Adaptor profile Y25 or Y32 should be slid in depending on while retaining the precut part. You may have to make this the glazing thickness (see the table on page 55).
- Page 29 Supports and side supports Assembly AX = PL + 22 MM The number of supports and their position is determined in relation to the glazing and the load. Check the length of the support with regard to the depth of the conservatory and the load (glazing + snow and wind); see the graphs on pages 47 - 51 or use the Climafast calculation application.
- Page 30 Supports and side supports INSTALLATION USING CONNECTORS AND GLASS A1/A2 D1/D2/D3 Fasten connectors K on to the hinge profiles using parker screws PST. Drill holes with a Ø of 4 mm in advance at the indicated lines (left and right) of the connector. The holes are to be drilled to the left and right of the support, both on the wall and gutter side. Cut away one wing of the connector when installing the side supports using K connectors to ensure that the connector is not in the way laterally with regard to the finishing profile.
- Page 31 Glazing: plastic sheets Preparation On using plastic sheets, we recommend a roof inclination of 10°. The maximum slope is 20°. Only the left and right sheets are cut to size. Provide the open ends with suitable plastic tape (closed tape BT on the top side = wall side and perforated tape BB on the bottom side = gutter side).
- Page 32 Glazing: glass sheets Preparation On using glass, we recommend a roof inclination of 5°. The maximum slope is 20°. max. L432 L632 28 mm L432/L632 L432 28 - 38 mm Always use laminated glazing in your conservatory roof according to the applicable standards. Consult your glass supplier. Stick an L-shaped end profile L432 or L632 on the short side of the glass.
- Page 33 Finish SUPPORTS SEAL FINISH Y25/Y32 C2CX C2CX Finish using seal C2CX for plastic sheets or glass: The glazing Push seal C2CX into sheet support TP(G) or into raised pro- thickness and options are provided in the table on page 55. file Y25/Y32.
- Page 34 Finish SUPPORTS Screw-in type clips For plastic sheets or glass: The glazing thickness and options are provided in the table on page 55. CLST CLSB CY10 The screw-in type clips consist of 2 parts: Push seal C8 or CY10 on both sides into the CLSB clips. - CLSB bottom clips Ensure that seal C8 does not continue up to the end of the - CLST top clips...
- Page 35 Finish SIDE SUPPORTS SEAL FINISH Seal C2CX for plastic sheets or glass: The glazing thickness and options are provided on page 55. C2CX L16P C2CX Y25/Y32 L16P TP(G) TP(G) Push seal C2CX into sheet support TP(G) or into raised profile Y25/Y32. Cut side finishing profile L16P obliquely on the wall side in accordance with the roof pitch a.
- Page 36 Finish INSTALLATION OF SCREW-IN TYPE SIDE CLIPS Drill holes with a Ø of 5.5 mm in the CLSB every 500 mm, starting and ending at 200 mm from the ends. Fasten the CLSB to the TPG using adapted Hi-Lo screws. Fasten perpendicularly and use a slight torque to ensure the screw head is pressed flat against the CLSB.
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Page 37: Glazing
Finish WALL PROFILE C1CX Position seal C12 to increase the pressure of C1CX on the Position the MAS end panel on the freestanding sides of the glazing. wall profile. Use the point indications on the MAS to deter- mine the position of the second ZSG screw. Fasten the MAS only after the roof has been completely installed. -
Page 38: Finish
Finish END PROFILES Do not forget to apply silicon sealant that does not affect plastic material to the end profiles on the plastic sheets on the gutter side. WITH STANDARD POSTS click PC72 Check whether the posts are completely vertical (level) and Add the water outlet pipe and connect it to the rainwater fasten each top and bottom section in the U-brackets using drain pipe. -
Page 39: Saddle Roof
SPECIFIC INSTALLATION TIPS SADDLE ROOF CLIMAX SYSTEM 39/60 20/11/2020 E_MH_Instalation_instructions_Skylux_Climax_Panorama... - Page 40 Ridge for saddle roof PREPARATION C1CX C1CX Y16P Y16P C11CX C11CX S1/S2 S1/S2 The ridge of the saddle roof must be attached to at least one wall. Check all dimensions. These can be found in pages 12 and 13 of this manual.
- Page 41 Ridge for saddle roof PREPARATION ø 8 mm Drill a hole (Ø 8 mm) every 500 mm in the indicator line of the bottom and top wall profile and fasten the profiles back-to-back using the bolts in the fixing sets (BMR). When the ridge profile consists of multiple lengths, the profiles must be slanted. Use the connec- tion pins (909) to connect the profiles.
- Page 42 Ridge for saddle roof ASSEMBLY HM + 17 Install the ridge support bracket (NCZ) to the wall. Check wheth- Slide the assembled ridge profile on to the ridge support bracket er the foundation and the walls on which the structure is to be (NCZ) and anchor these using 2 fixing sets (BMR).
- Page 43 (side) support. The eye bolt must be fixed on the inside of the (side) support profile (D1 or D2) with a bolt (M10). Repeat every 2 supports. See the specific installation tips for the Climax Panorama single-pitch roof in this manual for information on the assembly of the gut- ter, posts and (side) supports (pages 19-38).
- Page 44 Tie bar for saddle roof ASSEMBLY 8425 8424 8423 8426 8426 8424 8424 Measure the length of the threaded bars towards the ring and cut this to size. The ring can be positioned using the bolts (M10) to ensure a horizontal connection between the supports. When you are certain about the position, you can cut the coated tube to size and slide it over the threaded bars.
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Page 45: Side Finish Of The Saddle Roof
Side finish of saddle roof L16P/CLL/CLSL D1/D2/D3 The visible side supports are provided with an L16P (with C2CX seals), a CLL (with CL16 or CL32 clips) or a CLSL (with screw-in type CLSB with CLST clips). At the top of the ridge this side finish will be covered by the ridge end panel (NASZ). Use 4 coated screws (ZSG) for this. -
Page 46: Annex
ANNEX LOAD GRAPHS AND SPECIAL APPLICATIONS INSTALLATION TIPS FOR THE CLIMAX SYSTEM 46/60 E_MH_Instalation_instructions_Skylux_Climax_Panorama 20/11/2020... -
Page 47: Load Graphs
Please contact your fixing material supplier or specialised engineering consultants in case of doubts. Skylux cannot be held liable for the installation or the fixing material used. -
Page 48: Load Graphs For Roofs With Plastic Sheets
Load graphs for roofs with plastic sheets GUTTER PROFILES The graphs below can be used to determine the free span for each type of gutter (support). This is the distance (P) between the supports (posts) in relation to the load and the depth (D) of the roof. The maximum bending is 1/200. The load is related to the snow and wind load. - Page 49 Load graphs for roofs with plastic sheets SUPPORT PROFILES The graphs below can be used to determine the free span for each type of support (D1 or D2) with or without a reinforcement profile. This is the maximum length of the support between the hinge profiles in relation to the load and the depth (D) of the roof. The maximum bending is 1/200.
- Page 50 Load graphs for roofs with glazing GUTTER PROFILES The graphs below can be used to determine the free span for each type of gutter (support). This is the distance (P) between the supports (posts) in relation to the load and the depth (D) of the roof. The maximum bending for structures with glazing is 1/300. The load is the sum of the weight of the glazing and the snow and wind load applied to the roof.
- Page 51 Load graphs for roofs with glazing SUPPORT PROFILES The graphs below can be used to determine the free span for each type of support (D1 or D2) with or without a reinforcement profile. This is the maximum length of the support between the hinge profiles in relation to the load and the depth (D) of the roof. The maximum bending is 1/300.
- Page 52 Specific installation tips for glazing connections Application: The glass connector is used for slanted roofs to create a watertight connection between two glass or two plastic sheet sections. This is only possible with sheet support TP or TPG and the screw-in type clips CLSB with CLST/CLSL. The following parts are used for a glass connection: GVT top profile Y16P thermal bridge...
- Page 53 Specific installation tips for glazing connections Installation: Slide profiles Y16P and Y10 in bottom profile GVB in relation to Position the complete set on sheet support TPG with the stop the glazing thickness according to the table on page 50. shoulder towards the ridge.
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Page 54: Specific Installation Tips For Led Lighting
Specific installation tips for LED lighting All work on electrical parts must be performed by a professional electrician according to the local rules and regulations for electrical systems. Installation of the LED lights on the gutter GDG: Follow the instructions below during the installation and connection to the electrical system. Transformer: The transformer is placed in the wall profile, for which there Foresee 1 transformer per LED strip of maximum 7 meters. -
Page 55: Glazing Thickness Table
Glazing thickness table Thickness CLSB & CLST CL16 CL32 C2CX Stop profile 5 mm ++ (CY10) °HL25 + (CY10) ° S16.3 6 mm ++ (CY10) °HL25 + (CY10) ° S16.3 7 mm ++ (CY10) °HL25 + (CY10) ° S16.3 8 mm ++ (CY10) °HL25 ++ (CY10) S16.3... - Page 56 56/60 E_MH_Instalation_instructions_Skylux_Climax_Panorama 20/11/2020...
- Page 57 Template for posts with statik set 57/60 20/11/2020 E_MH_Instalation_instructions_Skylux_Climax_Panorama...
- Page 58 58/60 E_MH_Instalation_instructions_Skylux_Climax_Panorama 20/11/2020...
- Page 59 59/60 20/11/2020 E_MH_Instalation_instructions_Skylux_Climax_Panorama...
- Page 60 ONLY USE ORIGINAL PARTS DELIVERED BY SKYLUX. EVERY GUARANTEE IS CANCELLED IF NON-ORIGINAL PARTS ARE USED. THESE GUIDELINES ONLY HAVE AN ADVISORY CHARACTER. ASSEMBLY FALLS UNDER THE ENTIRE RESPONSIBILITY OF THE CUSTOMER. CLIMAX PANORAMA IS A REGISTERED BRAND OF SKYLUX...
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