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SKYLUX Climalux 36179 Mounting Instructions

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CANOPY
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Climalux
®
Mounting instructions
Art.N° 36179

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Summary of Contents for SKYLUX Climalux 36179

  • Page 1 CANOPY Climalux ® Mounting instructions Art.N° 36179...

  • Page 2: Table Of Contents

    Table of contents CONTENTS p. 2 OVERVIEW CLIMALUX PROFILES AND PARTS p. 3 - 4 GENERAL INSTALLATION TIPS p. 5 - 11 MEASURING YOUR CLIMALUX PITCHED ROOF p. 6 - 7 PREPARATION p. 8 p. 9 - 10 GENERAL TIPS AND MAINTENANCE INSTRUCTIONS p.

  • Page 3: Overview Climalux Profiles And Parts

    Overview of Climalux profiles and parts WALL WALL PROFILE CLLX SIDE CLIP 16 MM GUTTER BASE SCREWABLE CLIP GUTTER CLSB FROM 7 UP TO 16 MM ORNAMENTAL PROFILE FOR GUTTER CLST TOP SCREWABLE CLIP CONNECTING PIECE FOR GX CLSL TOP SCREWABLE SIDECLIP POSTS GDGL LED PROFILE FOR GDG...
  • Page 4 Overview of Climalux profiles and parts ACCESSORIES SHEET SPACER GDSX END PIECE FOR CROSS-BEAM GDX REINFORCED PVC END PROFILE U16P END PIECE WALL PROFILE FOR MX 16 MM WHITE U16A ALU END PROFILE 16 MM CONNECTING PINS FIXING PROFILE “L” FOR CROSS-BEAM PRE DRILLED ALU END PROFILE 16 MM LGDX L432...

  • Page 5: General Installation Tips

    Always check if our product is suited for your application. As the manipulation and the mounting of the product are done beyond our control, can Skylux not be held responsible for possible damages. The installer must take the specified span values in relation to the glazing and load (snow and wind) according to the applicable standards into account.

  • Page 6: Measuring Your Climalux Pitched Roof

    These measurements can be used to calculate all other measurements using the Climafast calculation application, which is available free of charge from Skylux. We strongly recommend the use of the calculation application. All possible exceptions are taken into account. The correct cutting lengths are provided and only correct combinations are suggested.
  • Page 7 Measuring your Climalux pitched roof Neem deze handleiding zorgvuldig door. The difference in height H and depth D for the veranda. H M = The height from the floor and the bottom side of the profile measured at the back of the veranda. H N = The slope of your veranda floor.

  • Page 8: Preparation

    Preparation The Climalux roof can be delivered cut-to-size to reduce the installation time. Walls Check that the walls, against which the structure is to be installed, are: - Sufficiently load-bearing to anchor the roof. - Free of obstacles such as water drains, window sills ... Install a lead slab to ensure a waterproof junction to the walls.

  • Page 9: General Tips And Maintenance Instructions

    Dissolve a little panels are only adapted in combina- household soap (neutral) in the water tion with Skylux screwable clips. if required (no detergent!!). Never use 5. GLASS solvents or abrasive products. Heat accumulation: the top side...
  • Page 10 An appropriate sealing is recom- Relax - PMMA: S5P Heatstop) or move during sawing. The saw blade colour differences. mended. install a Skylux conservatory dome. must slightly reach out of the sheet. 10/36 E_MH_Mounting_instructions_Skylux_Climalux 01/11/2017...

  • Page 11: Plan Of Climalux Conservatory Roof

    Overview drawing of the conservatory roof A10 - A11: posts, page 13, 29 A20 - A23: gutters, page 14-18, 29 A30 - A33: wall profiles, page 19, 29 A40 - A42: rafters, side rafters, page 20-28 11/36 01/11/2017 E_MH_Mounting_instructions_Skylux_Climalux...

  • Page 12: Specific Installation Tips For The Climalux System

    Climalux ® Installation tips 12/36 E_MH_Mounting_instructions_Skylux_Climalux 01/11/2017...

  • Page 13: Posts

    Posts Determine the length of the posts (H N + H G ) in function of the slope and the position of the wall profile (H M ). Post for gutter GX accessories for corner post accessories for middle post Base plate PV (optional) and U-shaped bracket U-bracket Post PX 110/141...

  • Page 14: Gutter

    Gutter Multiple gutter combinations are possible. Use the load graphs on page 31-33 or calculate using the Climafast calculation application: gutter combination (with reinforcement profile GX (+ V822) V822 211,58 GX + GLX (+ V822) V822 51,58 GX + GR (+ V822) V822 61,5 51,58...
  • Page 15 Gutter GX Assemble the gutter components to prepare for the installation of the gutter Cut out the opening for the water outlet. Use a Ø 80 mm circular drill (not supplied). V822 Slide in the reinforcement profile V822 (optional). ZSB (3x) Installation of the U-bracket PU Use the post caliber for the correct positioning.
  • Page 16 Gutter Multiple gutter elements can be connected to each other for gutter lengths > 7 m. A gutter support must be installed at every gutter connection point. The gutter profiles can be linked using connection pins 909 and the connector profile GIX. Use silicone SG20 as sealant.

  • Page 17: Gutter Rafter For Roof With Overhang

    Gutter rafter for roof with overhang Components gutter combination (with reinforced profile) GDX + GDCX (+ V14105) V14105 GDCX Preparation ZSB (4x) V14105 Slide in the reinforcement profile V14105 (optional). Fixing Installation of the U-bracket PUX. the reinforcement profile V14105 on to the GDX (top and bottom) has a favourable influence on the solidness.
  • Page 18 Gutter rafter for roof with overhang Installation ZSG (4x) PGDX PGDX GDSX Fix the gutter rafter on the posts and fasten the Fix the slide ends GDSX with the ZSG construction with the lacquered screws ZSG. screws. CLICK GDCX Multiple gutter elements can be connected to each other Cut the finishing clips to length and clips it for gutter lengths >...

  • Page 19: Wall Profile

    Wall profile Components 39,5 C1CX 98° Preparation Install a lead slab to ensure a waterproof junction to the walls. Make a slot in the walls against which the conservatory roof is to be installed (page 8). Install a lead slab or zinc flashing. Drill a hole in the wall profile MX at 250 mm from the ends and subsequently every 500 mm at the top indication line with a diameter in function of the chosen fixing material.

  • Page 20: Rafters And Side Rafters

    Rafters and side rafters The rafters are pre-cut at the wall and gutter side. The slot at the wall side corresponds tot the rib of the wall profile. Check the rafter lengths in function of the glazing + snow and wind load (Use the load graphs on page 31 or calculate using the Climafast calculation application, at disposal for free for professionals).
  • Page 21 Rafters and side rafters Installation AX = PL + 22 MM The number of rafters and their position must be determined in function of the glazing and the load. Check the axis distance in relation to the depth of the conservatory (D) and the load (glazing + snow and wind). See the graphs on page 31-33 or use the Climafast calculation application.
  • Page 22 Rafters and side rafters Installation on the gutter rafter GDX for roof with overhang Mark out the positions of the rafters on the gutter rafter GDX and check the axis-on-axis measurements. ZSC (2x) LGDX ZSG (1x) ZSG (1x) The rafter DX rests on the gutter rafter GDX at the gutter side. Every rafter is fastened with 2 fixing profiles LGDX and ZSG screws.

  • Page 23: Spacers

    Spacers Preparation spacers AX CY10 Fix a sealant C3 (8-11 and 16 mm) or CY10 (8 & 9 mm) on every spacer. Installation spacers AX C3 (CY10) C3 (CY10) CLICK CLICK A spacer AX is clipsed between the rafter profiles at the gutter and walls side. 23/36 01/11/2017 E_MH_Mounting_instructions_Skylux_Climalux...

  • Page 24: Glazing

    Climacrown The option Climacrown is a cornice that is mounted around the Climalux roof. If this option is provided, then the Climacrown must be mounted before the glazing is installed on the roof. See mounting instructions Climacrown (art 48477). Glazing: plastic sheets Preparation The maximum thickness of the plastic sheets is 16 mm.

  • Page 25: Finish

    Finish RAFTERS SEAL FINISH C2CX Finish using seal C2CX for plastic sheets or glass: the glazing thickness and options are provided in the table on page 35. CLIP FINISH For plastic sheets or glass: the glazing thickness and options are provided in the table on page 35. Standard clips CL16 CL16...
  • Page 26 Finish RAFTERS Screwable clips For plastic sheets (Pergotop/Pergotop-Soft sandwich panels are only adapted in combination with Skylux screwable clips) or glass: the glazing thickness and options are provided in the table on page 35. CLST CLST CLSB CLSB 8-9 mm...
  • Page 27 Finish SIDE RAFTERS SEAL FINISH Finish using seal C2CX for plastic sheets or glass: the glazing thickness and options are provided in the table on page 35. L16P C2CX C2CX L16P Push the seal C2CX in the side rafter DX. Cut the side finishing profile L16P obliquely in accordance with the roof slope (x) at the wall side.
  • Page 28 Finish Installation screwable side clips Drill holes with a Ø of 5.5 mm in the CLSB every 500 mm, starting and ending at 200 mm from the ends. Fasten the CLSB to the side rafter DX using ZSB screws. Fasten perpendicularly and use a slight torque to ensure the screw head is pressed flat against the CLSB.
  • Page 29 Finish WALL PROFILE Fasten the MSX slide end on to the VRIJSTAANDE / freestanding sides of the wall profile with 2 ZSG screws in the rafter DX. Only fasten the MSX after the installation of the roof is finished. GUTTER >...

  • Page 30: Annex

    Please contact your fixing material supplier or specialised engineering consultants in case of doubts. Skylux cannot be held liable for the installation or the fixing material used. We recommend removing any snow from the roof to prevent accumulation against the wall by the wind. When snow on a higher roof can slide on to the Climalux roof, measures must be taken to prevent this, for example, by using snow hooks and snow beams.

  • Page 31: Load Graphs For Rafters

    Load graphs rafters For roofs with plastic sheets or glass The graphs below can be used to determine the free span for the rafter DX. This is the maximum length of the rafter in function of the load and the depth (D) of your roof. The maximum bending is 1/200 (plastic sheets) or 1/300 (glass).

  • Page 32: Load Graphs For Gutter Profiles

    Load graphs gutter profiles For roofs with plastic sheets The graphs below can be used to determine the free span for each type of gutter (support). This is the distance between your supports (posts) in function of the load and the depth (D) of your roof. The maximum bending is 1/200.
  • Page 33 Load graphs gutter profiles For roofs with glass The graphs below can be used to determine the free span for each type of gutter (support). This is the distance (P) between your supports (posts) in function of the load and the depth (D) of your roof. The maximum bending for a construction with glass is 1/300.

  • Page 34: Specific Installation Tips For Led Lighting

    Specific installation tips for LED lighting All work on electrical parts must be performed by a professional electrician according to the local rules and regulations for electrical systems. ClimaLED spots: see separate installation instructions Installation of the ClimaLED light strip on the gutter GX: Follow the instructions below during the installation and connection to the electrical system.

  • Page 35: Glazing Thickness Table

    Glazing thickness table Thickness CLSB & CLST CL16 C2CX Stop profile 7 mm + (CY10) ° ZSB + (CY10) ° S16X 8 mm ++ (CY10) ° ZSB ++ (CY10) S16X 9 mm ++ (CY10) ° ZSB + (CY10) ° S16X 10 mm S16X 11 mm...
  • Page 36 ONLY USE ORIGINAL PARTS DELIVERED BY SKYLUX. EVERY GUARANTEE IS CANCELLED IF NON-ORIGINAL PARTS ARE USED. SKYLUX ® IS A REGISTERED BRAND OF SKYLUX SPINNERIJSTRAAT 100 - B-8530 STASEGEM T +32 (0)56 20 00 00 - F +32 (0)56 21 95 99 INFO@SKYLUX.BE...

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