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SKYLUX Cintralux alu 25 mm Mounting Instructions

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BARREL VAULTS
EN
Cintralux
alu 25 mm
®
Mounting instructions fixed parts for flat curb
Art.N° 62822

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Summary of Contents for SKYLUX Cintralux alu 25 mm

  • Page 1 BARREL VAULTS Cintralux alu 25 mm ® Mounting instructions fixed parts for flat curb Art.N° 62822...

  • Page 2: Safety

    Safety Take the necessary and required safety precautions, such as safety nets and lifelines when installing from the outside, safety goggles, gloves, hard hat, etc. Do not step on the glass. Falling from height • When using ladders to go on the roof: - Ladder in good condition? - Set up correctly at an angle of 75°? - Secured below and on top against moving?
  • Page 3 Sharp objects • Make sure your fingers/hands are not pinched and watch out for cuts while handling skylights or barrel vaults. • Be careful where you put your hands during the installation. • Wearing cut-resistant gloves is mandatory. Ergonomics • Always lift loads correctly: bend your knees, move your feet instead of forcing your spine, lift as close to your body as possible.

  • Page 4: Table Of Contents

    Table of contents SAFETY p. 2 PRIOR INSPECTION p. 5 OVERVIEW OF PROFILES AND ACCESSORIES p. 7 OUTLINE DRAWING OF CINTRALUX ALUMINIUM 25 MM FIXED PARTS - FLAT CURB p. 8 ASSEMBLY SEQUENCE OF FIXED PARTS CINTRALUX ALUMINIUM 25 MM - FLAT CURB p.

  • Page 5: Prior Inspection

    Warnings and safety See p. 17 of these instructions. Prior inspection a. Curb Before the barrel vault can be mounted, the customer must provide a sufficiently strong curb that must retain its shape (if necessary, reinforced with tie beams) and with roof covering. To guarantee stability, a calculation must be made by an architect or engineering office.
  • Page 6 Deformation: maximum 5 mm at the maximum horizontal load on the curb. Ensure that there are enough anchors for this provided on top of the curb. Consult your architect or engineering office. Skylux does not guarantee curb stability as this is the responsibility of the client. b. Dimensions The barrel vault is made to customer specifications.

  • Page 7: Overview Of Profiles And Accessories

    Overview of profiles and accessories Profiles Accessories Bottom profile end piece Bracket for flat curb LP725 46577 + foam sealant 8 x 10 mm Lateral profile for flat curb Screw with neoprene seal LP125 36187 + foam sealant 15 x 15 mm Ø...

  • Page 8: Outline Drawing Of Cintralux Aluminium 25 Mm Fixed Parts - Flat Curb

    Outline drawing of Cintralux aluminium 25 mm fixed parts - flat curb PC cellular sheet 25 Aluminium top arch Aluminium lateral profile Aluminium bottom arch Aluminium lateral profile Roof cladding Roof opening = (not supplied) Aluminium daylight opening end cap Foam sealant Curb min.

  • Page 9: Assembly Of Cintralux Aluminium 25 Mm Fixed Parts - Flat Curb

    Assembly of Cintralux aluminium 25 mm fixed parts - flat curb 1. Bottom profile end piece First position the two bottom profile end pieces LP725 with foam sealant 8 x 10 mm onto the ends of the barrel vault curb and only then the first flat curb lateral profile LP125. Align profile LP725 with rope or a laser using the long side of the finished curb.
  • Page 10 Aligning: Align the vertical edge of the lateral profile of flat curb LP125 with the outside of the finished long side of the curb. LP125 Lateral profile for flat curb + foam sealant 15 x 15 mm Screw Ø 6.5 x 50 mm LP725 Bottom profile end piece + foam sealant 8 x 10 mm...
  • Page 11 3. Bracket Place the bracket for flat curb 46577 on lateral profile LP125 and screw it tight in the pre-drilled holes with the two screws supplied (Ø 6.5 x 50 mm with neoprene seal 36187). Important: at the location of the filler panels, the distance between the brackets will be less (than where full sheet widths are to come).
  • Page 12 5. Arch stabiliser Place the arch stabilisers VPGDGL between the bottom arches LP525 and hook them behind the screw. The shortest arch stabilisers are placed at the filler panels. For narrow barrel vaults with up to a 5 m span: For wider barrel vaults with a span >...
  • Page 13 Take hold of this panel with the finishing profile LP025 and CLIP the feet over the lateral profile LP125, between the bottom arches LP525. Bend the panel over the bottom arches LP525 and also clip the other side of the panel with the finishing profile LP025 to the other lateral profile LP125.
  • Page 14 7. Top arches Place the top arches LP502 on top of the PC panels; at the location of the bottom arches. Secure the top arches LP502 by means of the end cap 46573 and the bolts M8 x 60 mm 15441 to the brackets 46577. Do this at both ends of top arch LP502.
  • Page 15 Mark off the saw line on the PC end piece retainer sheet 25 mm. The saw line of the rounding is 3 mm under the top of the bottom arch LP525. Also mark off the tips of the bottom profile end piece LP725 on the 25 mm PC end piece retainer sheet.
  • Page 16 Remove the protective film from the PC end piece retainer sheet. Blow the sawdust out of the grooves and tape up the sawed edges with the supplied BB25 tape. Place the sawed panel back into the bottom profile end piece LP725. Sawn PC 25 mm end piece retainer sheet BB25 tape...
  • Page 17 10. Side top arch Place the side top arches LP512 on top of the bottom arch LP525 at the location of the end piece. Secure the side top arch LP512 by using the end cap of end piece 47471 LT825 on the ends of the arch and a bolt M8 x 60 mm 15441.

  • Page 18: Maintenance

    11. Corner sheets Finish the four corners of the barrel vault with the corner sheets 47475. Screw the corner sheet 47475 tight with the three screws supplied 4.2 x 16 mm 22433. 47475 Corner sheet Screw Ø 4,2 x 16 mm 47475 Corner sheet 12.

  • Page 19: Warnings

    Fixing materials: use suitable fixing material depending on the surface and the load. If in doubt, contact the screw supplier or a specialised engineering firm. We supply fixing material that is suitable for most metal or wooden surfaces, but this needs to be checked before starting the installation. Skylux is not responsible for the fixing materials used.
  • Page 20 ONLY USE ORIGINAL PARTS SUPPLIED BY SKYLUX. FAILURE TO USE ORIGINAL PARTS VOIDS THE GUARANTEE. THESE GUIDELINES ARE ONLY ADVISORY IN NATURE. THEY ONLY SERVE AS INFORMATION. INSTALLATION IS CONDUCTED UNDER THE SOLE RESPONSIBILITY OF THE CUSTOMER. EN 14963 THE DoP IS ALSO AVAILABLE ON THE WEBSITE WWW.CINTRALUX.COM...

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