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SKYLUX Climalux Mounting Instructions

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CANOPY
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Climalux / Climalux Horizon
Mounting instructions
Art.N° 36179

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Summary of Contents for SKYLUX Climalux

  • Page 1 CANOPY Climalux / Climalux Horizon Mounting instructions Art.N° 36179...
  • Page 2 Safety Take the necessary and required safety precautions, such as safety nets and lifelines when installing from the outside, safety goggles, gloves, hard hat, etc. Do not step on the glass. Falling from height • When using ladders to go on the roof: - Ladder in good condition? - Set up correctly at an angle of 75°? - Secured below and on top against moving?
  • Page 3 Sharp objects • Make sure your fingers/hands are not pinched and watch out for cuts while handling veranda parts. • Be careful where you put your hands during the installation. • Wearing cut-resistant gloves is mandatory. Ergonomics • Always lift loads correctly: bend your knees, move your feet instead of forcing your spine, lift as close to your body as possible.

  • Page 4: Table Of Contents

    13 - 14 GENERAL TIPS AND MAINTENANCE INSTRUCTIONS p. 15 PLAN OF CLIMALUX PATIO ROOF p. 16 - 45 SPECIFIC INSTALLATION TIPS FOR THE CLIMALUX SYSTEM p. 17 - 19 POSTS p. 20 - 28 GUTTER p. 29 - 30 GUTTER RAFTER (FOR ROOF WITH OVERHANG) p.

  • Page 5: Overview Of Climalux Profiles And Parts

    Overview of Climalux profiles and parts WALL WALL PROFILE GIXL CONNECTING PIECE FOR GXLX MX32 WALL PROFILE FOR 32 MM SHEETS CROSSBEAM FOR OVERHANG GUTTER GUTTER GDCX COVER FOR CROSSBEAM GDX RAFTERS V823 STEEL SHAFT 80 X 25 X 3...
  • Page 6 Overview of Climalux profiles and parts GREY RUBBER FOR SPACER OR SIDE CLSB BASE SCREWABLE CLIP RAFTER TOP SCREWABLE CLIP GREY RUBBER FOR SPACER OR SIDE CY10 CLST FOR 8 TO 16 MM RAFTER CLSL TOP SCREWABLE CLIP GREY RUBBER FOR CL16 AND CLSB...
  • Page 7 Overview of Climalux profiles and parts GUTTER END PIECE RIGHT “SKYLUX” L432 L-OBTURATOR PROFILE FOR GLASS GASXL FOR GXLX SYNTHETIC TAPE 10 AND 16 MM WITH GUTTER END PIECE UNIVERSAL FOR BT16 GASXL GUARANTEE GXLX PERFORATED SYNTHETIC TAPE 16 MM...
  • Page 8 Overview of Climalux profiles and parts SELF-DRILLING SCREW SST U TOP-BOTTOM FOR POST PX SELF-DRILLING SCREW PAINTED SST SELF-DRILLING SCREW SST WITH SEAL TX25 U TOP-BOTTOM FOR POST PGDX 6,3 x 25 SELF-DRILLING SCREW 6.3 x 25 mm PT150 TOP PLATE FOR GXLX...

  • Page 9: General Installation Tips

    Always check if our product is suited for your application. As the manipulation and the mounting of the product are done beyond our control, can Skylux not be held responsible for possible damages. The installer must take the specified span values in relation to the glazing and load (snow and wind) according to the applicable standards into account.
  • Page 10 Measure horizontally from the wall to the inner side of the support post to determine the roof depth D. The additional depth of gutter GX is 160 mm, or of the gutter with ornamental frame GLX is 176 mm for a Climalux. The extra depth of the GXLX measures 180 mm.
  • Page 11 H = H M - H G h = 144 mm or 163 mm (wall profile height) Installing the Climalux post PX and PV base plate. - Determine point O1. - Determine O2. The distance O1 - O2 = patio roof width “B”.

  • Page 12: Preparation

    Preparation The Climalux roof can be made to fit to reduce the installation time. Walls Check that the walls, against which the structure is to be installed, are: - Sufficiently load-bearing to anchor the roof. - Free of obstacles such as water drains, window sills, ...

  • Page 13: General Tips And Maintenance Instructions

    Clean the sheets annually using sizing multiple-layer sheets. panels are only adapted in combina- lukewarm rainwater. Dissolve a little tion with Skylux screwable clips. household soap (neutral) in the water 5. GLASS if required (no detergent!!). Never use solvents or abrasive products.
  • Page 14 An appropriate sealing is recom- Relax - PMMA: S5P Heatstop) or move during sawing. The saw blade mended. must slightly reach out of the sheet. install a Skylux conservatory dome. For glass: see Pergolux Glass series. 14/56 E_MH_Mounting_instructions_Skylux_Climalux 01/05/2020...
  • Page 15 Overview drawing of the patio roof A10 - A11: posts, p. 17-19, 46-48 A20 - A23: gutters, p. 20-32, 49 A30 - A33: wall profiles, p. 35, 46 A40 - A42: rafters and side rafters, p. 36-45 15/56 01/05/2020 E_MH_Mounting_instructions_Skylux_Climalux...
  • Page 16 Climalux ® Installation tips 16/56 E_MH_Mounting_instructions_Skylux_Climalux 01/05/2020...

  • Page 17: Posts

    Posts Determine the length of the posts (H N + H G ) in function of the slope and the position of the wall profile (H M ). Post for gutter GX accessories for corner post accessories for middle post Base plate PV (optional) and U-shaped bracket U-bracket Post PX 110/141...
  • Page 18 Posts Drill two holes on top: 106 mm Bottom Option 1 Attach the bracket to the ground first with a plug - see page 11. Option 2 Attach the bracket to the post first. Use self-drilling screws ZSB. ZSB (x4) LB150 23 mm 18/56...
  • Page 19 Posts Post for gutter rafter GDX (for roof with overhang) Post PGDX 110/110 for gutter rafter GDX Bolt the U-bracket to the PV base plates (fig A) using the BMR screw set (fig B) for the corner posts. Determine the position of the PV base plates as indicated on page 9 and anchor these on a solid foundation in concrete using the suitable fixing accessories (not supplied).

  • Page 20: Gutter

    Gutter Multiple gutter combinations are possible. Use the load graphs on page 35 - 37 or calculate using the Climafast calculation application: gutter combination (with reinforcement profile GX (+ V823) V823 211,58 GX + GLX (+ V823) V823 51,58 GX + GR (+ V823) V823 61,5 51,58...
  • Page 21 Gutter GX Assemble the gutter components to prepare for the installation of the gutter. PX = 55 mm PXLX = 75 mm Cut out the opening for the water outlet. Use a Ø 80 mm circular drill (optional). V823 Slide in the reinforcement profile V822 (optional). Preparation for post PX ZSB (3x) Installation of the U-bracket PU...
  • Page 22 Gutter GX Preparation for post PXLX ZSB (3x) LT150 Multiple gutter elements can be connected to each other for gutter lengths > 7 m. A gutter support must be installed at every gutter connection point. The gutter profiles can be linked using connection pins 909 and the connector profile GIX. Use silicone SG20 as sealant.
  • Page 23 Gutter GX Installation on post PX Install the outlet with swivel in the gutter opening and seal off with silicone. Put the pre-mounted gutter on the posts and secure the construction with the painted screws ZSG. If the post is installed against a wall, the end pieces must now be installed (see p.
  • Page 24 Gutter GX Installation on post PXLX 49641 (2x) 72911 (2x) PXLX PXLX 24/56 E_MH_Mounting_instructions_Skylux_Climalux 01/05/2020...
  • Page 25 Gutter GXLX Gutter combination (with reinforcement profile) GXLX (+V1243) V1243 GXLX PT150 52,58 25/56 01/05/2020 E_MH_Mounting_instructions_Skylux_Climalux...
  • Page 26 Gutter GXLX Prepare the gutter and install all components GXLX ø 80 Cut out the opening for the water outlet. Use a hole saw Ø 80 mm (not included in delivery). Place the drill bit in the groove. Next, drill three holes of 9 mm for the L-bracket. Place the drill bit in the groove. GXLX Place the drill bit in the provided groove.
  • Page 27 Gutter GXLX Prepare the gutter and install all components Slide PT150 in the provided groove. Afterwards, fix LT150 with bolts 72910 and toothed washers 72912. 72910 (3x) 72912 (3x) LT150 PT150 GXLX 4,5 mm 27/56 01/05/2020 E_MH_Mounting_instructions_Skylux_Climalux...
  • Page 28 Gutter GXLX Prepare the gutter and install all components optional V1243 Insert the reinforcement profile. Multiple gutter elements can be connected to each other for gutter lengths > 7 m . A gutter support must be installed at every gutter connection point . The gutter profiles can be linked using connection pins 909 and the connector profile GIXL.
  • Page 29 Gutter GXLX Drill two 11 mm holes in each gutter for the connecting piece. Measure against the provided groove. GXLX GXLX Ø 11 Insert the connection pins 909 and the connecting profile VGXLX. Install LT150 & PT150. VGXLX 72911 GXLX 49641 PT150 LT150...
  • Page 30 Gutter GXLX Fix the second gutter. 72911 49641 GXLX GXLX 72912 72910 GXLX GIXL GXLX 30/56 E_MH_Mounting_instructions_Skylux_Climalux 01/05/2020...
  • Page 31 Gutter GXLX Put the pre-mounted gutter on the posts and attach the construction with M10 bolts & toothed washers. GXLX 49641 (2x) 72911 (2x) 31/56 01/05/2020 E_MH_Mounting_instructions_Skylux_Climalux...
  • Page 32 Gutter GXLX Install the outlet with swivel in the gutter opening and seal off with silicone. The swivel’s orientation is important. GXLX Orientation of swivel is important 32/56 E_MH_Mounting_instructions_Skylux_Climalux 01/05/2020...

  • Page 33: Gutter Rafter For Roof With Overhang

    Gutter rafter for roof with overhang Components gutter combination (with reinforced profile) GDX + GDCX (+ V14105) V14105 GDCX Preparation ZSB (4x) V14105 Slide in the reinforcement profile V14105 (not supplied). Installation of the U-bracket PUX. Fixing the reinforcement profile V14105 on to the GDX (top and bottom) has a favourable influence on the solidness.
  • Page 34 Gutter rafter for roof with overhang Installation ZSG (4x) PGDX PGDX GDSX Fix the gutter rafter on the posts and fasten the Fix the slide ends GDSX with the ZSG construction with the lacquered screws ZSG. screws. CLICK GDCX Multiple gutter elements can be connected to each other Cut the finishing clip to length and clip it for gutter lengths >...

  • Page 35: Wall Profile

    Wall profile Components for glazing up to 16 mm for sheets of 32 mm 39,5 39,5 C1CX C4CX MX32 98° 98° Preparation Install a lead slab to ensure a waterproof junction to the walls. Make a slot in the walls against which the conservatory roof is to be installed (page 10).

  • Page 36: Rafters And Side Rafters

    Rafters and side rafters The rafters are pre-cut at the wall and gutter side. The slot at the wall side corresponds tot the rib of the wall profile. Check the rafter lengths in function of the glazing + snow and wind load (Use the load graphs on page 35 or calculate using the Climafast calculation application, at disposal for free for professionals).
  • Page 37 Rafters and side rafters Installation AX = PL + 22 MM The number of rafters and their position must be determined in function of the glazing and the load. Check the axis distance in relation to the depth of the conservatory (D) and the load (glazing + snow and wind). See the graphs on page 35-37 or use the Climafast calculation application.
  • Page 38 Rafters and side rafters Installation on the gutter GXLX Mark the positions of the rafters on the profiles (on gutter and wall) and check the axis-on-axis measurements. ZSC (2x) On the gutter side, the rafter DX rests on the sloping part of the gutter GXLX. Each rafter is fixed to the wall side with 1 painted screw ZSG.
  • Page 39 Rafters and side rafters Installation on the gutter rafter GDX for roof with overhang Mark the positions of the rafters on the gutter rafter GDX and check the axis-on-axis measurements. ZSC (2x) LGDX ZSG (1x) ZSG (1x) The rafter DX rests on the gutter rafter GDX at the gutter side. Every rafter is fastened with 2 fixing profiles LGDX and ZSG screws.

  • Page 40: Spacers

    Spacers Preparation spacers AX CY10 Fix a sealant C3 (8-11 and 16 mm) or CY10 (8 & 9 mm) on every spacer. Installation spacers AX C3 (CY10) C3 (CY10) CLICK CLICK A spacer AX is clipped between the rafter profiles at the gutter and walls side. 40/56 E_MH_Mounting_instructions_Skylux_Climalux 01/05/2020...

  • Page 41: Glazing

    Climacrown The option Climacrown is a cornice that is mounted around the Climalux roof. If this option is provided, then the Climacrown must be mounted before the glazing is installed on the roof. See mounting instructions Climacrown (art 48477). Glazing: plastic sheets Preparation The maximum thickness of the plastic sheets is 16 mm or 32 mm.

  • Page 42: Finish

    Finish RAFTERS FINISH WITH CLIPS For plastic sheets or glass: possibilities and glass thicknesses can be found in the table on p. 55. Standard clips CL32 CL16 CL16 CL16 32 mm 16 mm 8-9 mm 10-11 mm Push the rubber C8 on both sides into the clips. Make There are 3 different positions for the clip CL16: sure the rubber C8 does not reach the end of the Position 1: for glass 44.2, 8 –...
  • Page 43 Finish RAFTERS Screwable clips For plastic sheets (Pergotop/Pergotop-Soft sandwich panels are only adapted in combination with Skylux screwable clips) or glass: the glazing thickness and options are provided in the table on page 55. CLST CLST CLSB CLSB 8-9 mm...
  • Page 44 Finish RAFTERS FINISH WITH CLIPS Clips for plastic sheets or glass: possibilities and glass thicknesses can be found in the table on p. 55. CLLX CLSL CLSB CLLX for plastic sheets or glass of 8-11 mm or 16 mm CLSB + CLSL for plastic sheets or glass of 15 or 16 mm thick, or CLL for platic sheets 32 mm: place the rubber thick with a rubber C3.
  • Page 45 Finish Installation screwable side clip Drill holes with a Ø of 5.5 mm in the CLSB every 500 mm, starting and ending at 200 mm from the ends. Fasten the CLSB to the side rafter DX using ZSB screws. Fasten perpendicularly and use a slight torque to ensure the screw head is pressed flat against the CLSB.
  • Page 46 Finish WALL PROFILE MASX / MASX32 Fasten the MSX slide end on to the VRIJSTAANDE / freestanding sides of the wall profile with 2 ZSG screws in the rafter DX. Only fasten the MSX after the installation of the roof is finished. POSTS PGDX Check if the posts are perfectly vertical (level) and fasten at the bottom and top in the U-brackets with 2...
  • Page 47 Finish POSTS GXLX Option 1 Check if the posts are perfectly vertical (perpendicular) and fasten the L-brackets with 4 screws ZSB. Option 2 ø 8 mm Check if the posts are perfectly vertical (perpendicular). Then drill 3 holes of 8 mm. Insert the expander bolts & tighten the nuts.
  • Page 48 Finish Click the cover on the post. PCLX PCLXLX 48/56 E_MH_Mounting_instructions_Skylux_Climalux 01/05/2020...
  • Page 49 Finish GUTTER > 0 MM Install the end plates and click the plastic cap in the A frontal UGS water outlet is required to ensure that provided holes. Seal the inside of the end plate with the water can flow outside when the water drainage is silicone.

  • Page 50: Load Graphs

    We recommend removing any snow from the roof to prevent accumulation against the wall by the wind. When snow on a higher roof can slide on to the Climalux roof, measures must be taken to prevent this, for example, by using snow hooks and snow beams.

  • Page 51: Load Graphs For Rafters

    Load graphs rafters For roofs with plastic sheets or glass The graphs below can be used to determine the free span for the rafter DX. This is the maximum length of the rafter in function of the load and the depth (D) of your roof. The maximum bending is 1/200 (plastic sheets) or 1/300 (glass).

  • Page 52: Load Graphs For Gutter Profiles

    Load graphs gutter profiles For roofs with plastic sheets The graphs below can be used to determine the free span for each type of gutter (support). This is the distance between your supports (posts) in function of the load and the depth (D) of your roof. The maximum bending is 1/200.
  • Page 53 Load graphs gutter profiles For roofs with glass The graphs below can be used to determine the free span for each type of gutter (support). This is the distance (P) between your supports (posts) in function of the load and the depth (D) of your roof. The maximum bending for a construction with glass is 1/300.

  • Page 54: Specific Installation Tips For Led Lighting

    Specific installation tips for LED lighting All work on electrical parts must be performed by a professional electrician according to the local rules and regulations for electrical systems. ClimaLED spots: see separate installation instructions. Installation of the ClimaLED light strip on the gutter GX: Follow the instructions below during the installation and connection to the electrical system.

  • Page 55: Glazing Thickness Table

    Glazing thickness table CLSB & CLST CL16 CL32 Stop profile Thickness 7 mm + (CY10) °ZSB S16X 8 mm S16X ++ (CY10) °ZSB 9 mm ++ (CY10) °ZSB S16X 10 mm S16X 11 mm S16X 12 mm + °ZSG S16X 13 mm + °ZSG S16X...
  • Page 56 ONLY USE ORIGINAL PARTS SUPPLIED BY SKYLUX. FAILURE TO USE ORIGINAL PARTS VOIDS THE GUARANTEE. CLIMALUX IS A REGISTERED BRAND OF SKYLUX SPINNERIJSTRAAT 100 - B-8530 STASEGEM T +32 (0)56 20 00 00 - F +32 (0)56 21 95 99 INFO@SKYLUX.BE...

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