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Related Manuals for Lincoln Electric P07085005NG
Summary of Contents for Lincoln Electric P07085005NG
- Page 1 AUTOMATIC CUTTING INSTALLATION ESSENTIAL OXYCUTTING SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE INSTALLATION N° P07085005NG/ P07085015NG 8695 4985 EDITION : EN Instructions for use REF : REVISION : E DATE : 09-2021 Original instructions...
- Page 2 Thank for the trust you have expressed by purchasing this equipment, which will give you full satisfaction if you follow its instructions for use and maintenance. Its design, component specifications and workmanship comply with applicable European directives. Please refer to the enclosed CE declaration to identify the directives applicable to it.
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Page 3: Table Of Contents
C - DESCRIPTION ..........................9 1 - POSSIBILITIES OF THE ESSENTIAL OXYCUTTING INSTALLATION ......9 2 - INSTALLATION ON LINCOLN ELECTRIC MACHINE ............10 3 - ESSENTIAL OXY CUTTING GAS ASSEMBLY (REF. A)........... 12 4 - CYCLE FUNCTION ASSEMBLY ..................13 5 - ESSENTIAL OXYCUTTING SOLENOID VALVE ASSEMBLY (REF. - Page 4 8695 4985 INFORMATIONS DISPLAYS AND PRESSURE GAUGES The measuring devices or displays for voltage, current, speed, pressure, etc., whether analog or digital, should be considered as indicators For operating instructions, adjustments, troubleshooting and spare parts see safety instructions for use and maintenance ISEE N°...
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Page 5: A - Identification
8695 4985 / C A - IDENTIFICATION Please enter the number of your equipment in the following box. Quote this information in all correspondence. Manufacturing factory code Year manufactured Manufacturing year code Product type Product serial no. ESSENTIAL OXYCUTTING... - Page 6 A - IDENTIFICATION 8695 4985 / C ESSENTIAL OXYCUTTING...
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Page 7: B - Safety Instructions
8695 4985 / C B - SAFETY INSTRUCTIONS 1 - GENERAL SAFETY INSTRUCTIONS Before using the process, make sure you read the manual, particularly the general safety instructions and those specific to this process. The machine must be operated by a person trained in its use and hazards. -
Page 8: Airborne Noise
8695 4985 / C 2 - AIRBORNE NOISE 1 - Measurement Site Qualification The machine was tested in the LINCOLN ELECTRIC FRANCE ZI rue Lavoisier, BP009 79200 PARTHENAY FRANCE. central assembly building This site has been qualified by APAVE (Nord Ouest) 5 rue de la Johardière... -
Page 9: Electrical Safety
B - SAFETY INSTRUCTIONS 8695 4985 / C 3 - ELECTRICAL SAFETY The flame cutting gas cabinet is supplied with 230V power. Risk of electric shock or electrocution. It is locked with a removable key. After the work, lock the cabinet once again before switching on the power. -
Page 10: Conditions For Use
B - SAFETY INSTRUCTIONS 8695 4985 / C By definition, fuels are highly flammable. The machine does not generate ATEX zones in normal use or in the event of potential fuel leaks, if the conditions of installation, maintenance use and checking are followed. However, such potential leaks can be involved in the overall calculation of ATEX zoning of a plant or workshop. -
Page 11: Risk Of Heating
B - SAFETY INSTRUCTIONS 8695 4985 / C 7 - RISK OF HEATING When the machine cuts pieces: - that are small (e.g. where one dimension is less than 100 mm), - nested closely, - with several torches set close to each other (e.g. 150 - 500 mm) The sheet temperature may rise (above 300°C for instance). - Page 12 B - SAFETY INSTRUCTIONS 8695 4985 / C ESSENTIAL OXYCUTTING...
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Page 13: C - Description
8695 4985 / E C - DESCRIPTION 1 - POSSIBILITIES OF THE ESSENTIAL OXYCUTTING INSTALLATION This is a complete installation made up of a series of Oxycutting is a process where metal is cut off by the industrial equipment (manifold box, solenoid-valve localised and continuous combustion of a jet of pure assembly, torches), specially designed to allow oxygen. -
Page 14: Installation On Lincoln Electric Machine
C - DESCRIPTION 8695 4985 / E 2 - INSTALLATION ON LINCOLN ELECTRIC MACHINE This installation may be used in an integrated manner on a machine supplied by us. The main functions are accessible by the NC. This installation can manage the plasma cutting function for a maximum of 2 torches, and the oxycutting function for a maximum of 4 torches depending on the modules selected. - Page 15 C - DESCRIPTION 8695 4985 / E ESSENTIAL OXYCUTTING INSTALLATION SPECIFIC ITEM DESIGNATION INSTRUCTIONS Essential oxy cutting gas assembly Essential oxycutting solenoid valve assembly Cycle function assembly Oxy Safe Piercing option 86954187 Ignition option 86954986 Supplied with the Torch option torch Longitudinal bundles Transverse bundles...
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Page 16: Essential Oxy Cutting Gas Assembly (Ref. A)
C - DESCRIPTION 8695 4985 / E 3 - ESSENTIAL OXY CUTTING GAS ASSEMBLY (REF. A) This box can power 1 to 4 torches. You can use one gas assembly for cutting up to thickness: 200 mm with 1 torch 80 mm for 2 torches 60 mm for 3 torches 50mm for 4 torches... -
Page 17: Cycle Function Assembly
C - DESCRIPTION 8695 4985 / E 4 - CYCLE FUNCTION ASSEMBLY These cycle functions are integrated into the main cabinet of the machine. They are intended for: Controlling the disconnecting and analogue valves on the gas assembly. Controlling the valves that are on the solenoid valve assembly on each torch Controlling ignition, if the option is installed Controlling the sensing function and processing feedback from sensing, if the option is installed Controlling the tool holder position (vertical movement) -
Page 18: Longitudinal Bundles (Fl)
C - DESCRIPTION 8695 4985 / E 6 - LONGITUDINAL BUNDLES (FL) Longitudinal bundles relating to oxycutting are standardised: Heating and cutting oxygen pipe, blue Fuel pipe: red/orange for acetylene, propane, natural gas, orange for other fuel gases (propylene / ethylene) Air pipe: optional if the sensing option is present 7 - TRANSVERSE BUNDLES (FT) -
Page 19: Torch Option (Reference Oc)
C - DESCRIPTION 8695 4985 / E 9 - TORCH OPTION (REFERENCE OC) The function of the torch is to diffuse and adjust the gas flows so as to achieve high quality cutting. The torch is fixed to the tool holder. The Essential flame cutting installation is designed for working with Mach Oxy, Mach HP and Mach HPi torches. - Page 20 C - DESCRIPTION 8695 4985 / E ESSENTIAL OXYCUTTING C-16...
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Page 21: D - Montage Installation
8695 4985 / E D - MONTAGE INSTALLATION 1 - CONDITIONS OF INSTALLATION Also see the conditions for installing the machine and options in the associated documentation. THE FOLLOWING CONDITIONS MUST BE COMPLIED WITH BEFORE INSTALLING THE EQUIPMENT FLUIDS POWER SUPPLY Provide the gas sources (cylinders, cylinder racks, evaporators etc.) below, each fitted with a regulator that can provide the recommended output and pressure values and a stop valve in case of arrival by pipe. - Page 22 D - MONTAGE INSTALLATION 8695 4985 / E The outputs are stated for one gas assembly and are to be multiplied depending on the number of gas assemblies. GAS SUPPLY The client should provide one Oxygen source fitted with a regulator capable of delivering the The client should provide and install an isolating recommended flowrates and pressures.
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Page 23: Connection
En G2 (red washer), connect the fuel supply (red or orange pipe) En G1 (blue washer, at the front of the box), connect the oxygen supply (blue pipe) LINCOLN ELECTRIC supplies gas supply pipes with the machine, and a series of fittings for adapting to the most common gas supply fittings:... - Page 24 D - MONTAGE INSTALLATION 8695 4985 / E ESSENTIAL OXYCUTTING D-20...
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Page 25: E - Operator Manual
8695 4985 / E E - OPERATOR MANUAL 1 - OPERATOR CONTROLS UI CONTROLS All the user interface controls are available in the documentation 86954944 or 86954995, in the sections relating to Essential oxycutting. TORCH MOVEMENT CONTROLS At any time (except if there is a fault or if the torch is not selected), the height of each torch can be modified in slow speed. -
Page 26: Adjustments
- After the flame is ignited, adjust only the fuel valve to obtain a 'neutral' flame. The part program particularities (size and location of striking, cutting quality etc.) also influence cutting quality. The post-processor must comply with the recommendations of LINCOLN ELECTRIC. 2.2 TOOL HOLDER HEIGHT... -
Page 27: Cycle
E - OPERATOR MANUAL 8695 4985 / E 4 - CYCLE Above is a cycle for a machine with the ignition and sensing options activated Ignition phase (see documentation of ignition option 8695 4986) Heating phase; torch down to drilling height Overheating phase: sheet piercing. - Page 28 E - OPERATOR MANUAL 8695 4985 / E ESSENTIAL OXYCUTTING E-24...
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Page 29: F - Maintenance
8695 4985 / E F - MAINTENANCE 1 - SERVICING So that the machine continues to provide good service for as long as possible, a certain minimum of care and maintenance is necessary The frequency of this maintenance work is given on the basis of the production of one work station per day. Maintenance should be more frequent if production is greater. - Page 30 F - MAINTENANCE 8695 4985 / E We recommend replacing the pipes at the first sign of fatigue, wear and tear or damage no later than after every 3 years by the user in case of heavy-duty use, no later than after every 5 years in all other cases. We recommend replacing the flame arrester non-returns: As soon as flame return occurs No later than after three years of use.
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Page 31: Troubleshooting
(F10 to F16) switch off the 24V power to the rest of the process. (Description : FUSE 5X20 5A 250V FSF) While troubleshooting, the LINCOLN ELECTRIC technician may ask you to check the status of the indicators inputs/outputs « E2 », and also those on each of the solenoid valves, which have an indicator that goes on when the valve supply is on. - Page 32 F - MAINTENANCE 8695 4985 / E Explanation of alarms: overall process fault These faults are common to the different processes Alarm Probable causes Possible remedies Communication between the UI Check proper Ethernet 3 : Loss of communication with the and the NC PLC has been addressing and reset interrupted for 10 seconds...
- Page 33 F - MAINTENANCE 8695 4985 / E Explanation of alarms: oxycutting Essential The alarms indicating flame cutting process faults are indicated on the UI Alarm Probable causes Possible remedies The filter has been activated, but 1071 : No operating feedback from Check that the extraction system the feedback indicating that it is the filter...
- Page 34 F - MAINTENANCE 8695 4985 / E Other faults Fault Probable causes Possible remedies Select the torch manually The torch has not been selected Correct the fault and set the tool holder position if required. Lower limit switch (UI alarm) The tool-holder does not move Correct the fault and clear the Probe impact (UI alarm)
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Page 35: Spare Parts
F - MAINTENANCE 8695 4985 / E 3 - SPARE PARTS How to order The photos or sketches identify nearly every part in a machine or an installation The descriptive tables include 3 kinds of items: those normally held in stock: ... - Page 36 F - MAINTENANCE 8695 4985 / E Gas assembly and solenoid valve assembly Gas assembly Solenoid valve assembly Ignition option Torch option Fuel supply Oxygen supply (for heating and cutting) ESSENTIAL OXYCUTTING F-32...
- Page 37 F - MAINTENANCE 8695 4985 / E normally in stock not in stock on request Item Ref. Stock Order Designation P07085062 Fuel supply pipe assembly, 40m P07085061 Oxygen supply pipe assembly, 40m W000400409 Steel gas filter (identical for all gases) ...
- Page 38 F - MAINTENANCE 8695 4985 / E Process HPC2 and tool holder control system in main cabinet normally in stock not in stock on request Order Item Ref. Stock Designation W000400411 Step motor variable drive ...
- Page 39 F - MAINTENANCE 8695 4985 / E HPCIII process control assembly (main cabinet) normally in stock not in stock on request Order Item Ref. Stock Designation AS-CS-C5703329 GL10 power supply module AS-CS-C5703330 GL10 EtherCAT module ...
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Page 40: Personal Notes
F - MAINTENANCE 8695 4985 / E PERSONAL NOTES Lincoln Electric France S.A.S. Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www.lincolnelectriceurope.com ESSENTIAL OXYCUTTING F-36...
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