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Lincoln Electric TORCHMATE 5100 Quick Start Manual
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Lincoln Electric TORCHMATE 5100 Quick Start Manual

Lincoln Electric TORCHMATE 5100 Quick Start Manual

Cutting systems, flexcut
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QUICK START GUIDE
FLEXCUT
®
April 10, 2019
Copyright 2019
Lincoln Electric® Cutting Systems

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Summary of Contents for Lincoln Electric TORCHMATE 5100

  • Page 1 QUICK START GUIDE FLEXCUT ® April 10, 2019 Copyright 2019 Lincoln Electric® Cutting Systems...

  • Page 2: Table Of Contents

    Table of Contents Page: Contents Title Page Table of Contents Machine Overview, Torchmate 5100, Front Machine Overview, Torchmate 5100, Side Machine Overview, Torchmate 5100, Rear Overview, FlexCut 125 Overview, FlexCut 200 Powering up the Torchmate 5100 Running a Job Running a Job, continued...

  • Page 3: Machine Overview, Torchmate 5100, Front

    Machine Overview, Torchmate 5100, Front This section will provide a brief overview of the components of your Torchmate 5100 machine Front: 1. Emergency Stop button 2. Lifter Station 3. Tool Mounting Plate 4. Gantry 5. Drive Enable button 6. Emergency Stop button 7.

  • Page 4: Machine Overview, Torchmate 5100, Side

    Machine Overview, Torchmate 5100, Side This section will provide a brief overview of the components of your Torchmate 5100 machine Cable Carrier Side: 1. Touchscreen/Human Machine Interface (H.M.I.) 2. Z Axis Motor 3. Remote Arc Start control box (FlexCut 200 and Spirit® II systems only) 4.

  • Page 5: Machine Overview, Torchmate 5100, Rear

    Machine Overview, Torchmate 5100, Rear This section will provide a brief overview of the components of your Torchmate 5100 machine Rear: 1. Touchscreen/Human Machine Interface (H.M.I.) 2. Linear Rail/Helical Gear Rack (X axis) 3. X axis servo motor 4. Cable Carrier (X axis) 5.
  • Page 6 PRIMARY AIR, GAS PRESSURE GAUGE AND REGULATOR KNOB HOME BUTTON ON/OFF SWITCH TORCH CONNECTION WORK LEAD CONNECTION MENU CONTROL KNOB/BUTTON PURGE BACK AIR OR GAS INLET (1/4”IN. NPT QUICK CONNECT) RECONNECT PANEL ACCESS INPUT CORD STRAIN RELIEF 14-PIN CNC INTERFACE Torchmate 5100...
  • Page 7 FlexCut 200 Plasma Overview Please refer to the complete operation and user manual for your FlexCut 200 located with the plasma unit. When the machine is turned on, an auto-test will execute. During this test, the control panel will light up. Controls »...

  • Page 8: Powering Up The Torchmate 5100

    Powering up the Torchmate 5100 To power up your Torchmate 5100 CNC machine, the following items need to be powered up; Machine and Plasma Unit. The machine will power the controller, computer, and touchscreen. The switch is located on the backside of the machine.

  • Page 9: Running A Job

    Running a Job For your first machine cut, we highly recommend cutting the Factory provided test cut program, and comparing it to the sample that was cut in the factory. This will help verify that the machine is operating to factory specifications. Datum: When you first turn on the machine, it will already be configured and ready to run.

  • Page 10: Running A Job, Continued

    This establishes the Lower Left corner of the program, centerline of the torch body. This will be where the job will start from for any part or nest programmed for the Torchmate 5100 . Establish the plates position by pressing SET PROGRAM ZERO.
  • Page 11 Plasma Cutter Configuration With the machine set into the correct position over the material, finalize the plasma cutter settings. See the details below on configuring the FlexCut 125 and FlexCut 200 for your First Cut. FlexCut 125 main panel: On the front panel of the FlexCut 125, turn the main dial to display 65 Press and hold the Purge button, and adjust the regulated air pressure to be 70PSI.
  • Page 12 These have been included in your pre loaded first cut on the Torchmate 5100 models. The plasma torch body is pre-loaded with 65 amp consumables (FlexCut 125) or 100 amp (FlexCut 200) for a 3/16” material cut from the factory. We highly suggest your first cut is our pre-load- ed, *FC125/200 INLINE TEST CUT 65A/100A.gm to ensure your machine has transported in the same condition it has left...

  • Page 13: Performing Your First Test Cut, Bevel

    Performing Your First Test Cut (BEVEL) With the BEVEL head, the plasma torch body is pre-loaded with 125 amp consumables (FlexCut 125) or 150 amp (FlexCut 200) for a 1/2” MS material cut from the factory. We highly suggest your first cut is our pre-loaded, *FC125/200 BEVEL TEST CUT 105A/150A.gm* to verify your machine has arrived in the same condition it has left the factory.

  • Page 14: Customer Assistance Policy

    Lincoln Electric Cutting Systems is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric Cutting Systems is solely within the control of, and remains the sole respon- sibility of the customer.