Table of Contents
Related Manuals for Lincoln Electric OPTITOME2 HPC III
Summary of Contents for Lincoln Electric OPTITOME2 HPC III
- Page 1 CUTTING MACHINE OPTITOME² HPC III SAFETY INSTRUCTIONS FOR OPERATING AND MAINTENANCE SAFETY INSTRUCTIONS FOR OPERATING AND MAINTENANCE ISSUE : EN Instruction manual REF : 8695 4791 REVISION DATE : 03 - 2022 Original instructions...
- Page 2 Thank you very much for the trust you have shown by choosing this piece of equipment. It will give you trouble-free service if it is used and maintained as recommended. Its design, component specifications and manufacturing are in accordance with applicable European directives.
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Page 3: Table Of Contents
Table of contents A - IDENTIFICATION ........................1 B - SAFETY INSTRUCTIONS ......................2 1 - Particular safety instructions --------------------------------------------------------------------------------------- 2 - Layout ----------------------------------------------------------------------------------------------------------------------- C - DESCRIPTION ......................... 6 1 - Description ---------------------------------------------------------------------------------------------------------------- 2 - General --------------------------------------------------------------------------------------------------------------------- 3 - Mechanical system ----------------------------------------------------------------------------------------------------- 4 - Cutting table -------------------------------------------------------------------------------------------------------------- 5 - Transverse carriage --------------------------------------------------------------------------------------------------- 6 - Power systems ----------------------------------------------------------------------------------------------------------... - Page 4 INFORMATION This technical literature is intended for the following machines or products: • P07005015NG OPTITOME² HPC III 2010 P07005035NG OPTITOME² HPC III 1530 • • P07005045NG OPTITOME² HPC III 2040 P07005065NG OPTITOME² HPC III 2060 • •...
- Page 5 MEANING OF SYMBOLS Reading the manual/instructions Indicates a hazard. mandatory. Use of safety shoes mandatory. Warning of an electrical risk or hazard. Warning of a risk or hazard due to an Use of auditory protection mandatory. obstacle on the ground. Warning of a risk or hazard of falling, Use of safety helmet mandatory.
- Page 6 OPTITOME² HPC III...
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Page 7: A - Identification
A - IDENTIFICATION The information below should be provided in all correspondence. User’s guide... -
Page 8: B - Safety Instructions
B - SAFETY INSTRUCTIONS For general safety instructions, please refer to the specific manual supplied with the equipment. AIRBORNE NOISE: Refer to the special instructions 8695 7050 supplied with the equipment. In spite of all the measures applied, invisible residual risks may still remain. Residual risks can be reduced if the safety instructions are observed, the machine is used as recommended and general service instructions are followed 1 - Particular safety instructions... - Page 9 This machine may only be moved by its designer, namely Lincoln Electric. The use of Personal Protective Equipment (PPE) and work clothing covering the body is mandatory. Machine maintenance must be carried out with all the energy supplies switched off.
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Page 10: Layout
For safety reasons, please apply the label supplied in this folder near the machine control console. LE FRANCHISSEMENT DES RAILS PEUT ETRE DANGEREUX VERROUILLER L'ARRET D'URGENCE MACHINE AVANT TOUTE INTERVENTION POUR TOUTE ABSENCE PROLONGEE DE L'OPERATEUR FERMER LES ARRIVEES D'ENERGIES (électrique et fluides) LA MACHINE EN FONCTIONNEMENT DOIT RESTER SOUS SURVEILLANCE... - Page 11 User’s guide...
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Page 12: C - Description
C - DESCRIPTION 1 - Description Beam Cutting table with guide rails Tool carriage Control panel HPC Digital Process III CNC control Electrical power system Tool holder OPTITOME² HPC III... -
Page 13: General
2 - General This is a numerically controlled single-piece plasma cutting machine that is particularly suited to industries that use steel, stainless steel and aluminium for plates measuring: 1500*3000 => Optitome II 1530 • 2000*4000 => Optitome II 2040 • 2000*1000 =>... -
Page 14: Mechanical System
3 - Mechanical system OPTITOME² HPC III... -
Page 15: Cutting Table
Size A (mm) A (mm) A (mm) A (mm) 1530 2550 4375 1500 3000 2010 3050 2550 2000 1000 2040 3050 5325 2000 4000 2060 3050 7380 2000 6000 This is a single-piece machine made up of a mechanically welded cutting table, with, on each side, a guide rail with ball slides and a rack to guide and move the beam. -
Page 16: Transverse Carriage
5 - Transverse carriage This carriage has three ball slides P1 for optimum guidance. The powered carriage has the following functions: Support for transverse power system • Support for one or more tools with option. • 6 - Power systems Brushless 750W 3000 rpm power motor 1/19.5 reduction gear M2 20-tooth pinion... -
Page 17: Console
7 - Console The control console of the Optitome provides the operator with the HPC3 Digital Process HPi CNC control, with all the controls required for starting up the machine and operating the cutting cycle. The most used controls are located outside, in buttons on the front to make the machine and process easier to control. -
Page 18: D - Assembly And Installation
D - ASSEMBLY AND INSTALLATION 1 - Installation conditions The machine must be located in accordance with safety standards to keep personnel safe. The following conditions must be fulfilled before the equipment is installed. ELECTRICITY SUPPLY see electrical diagram supplied VERY IMPORTANT The power cable (customer supply) must have a section suitable for the power rating of the installation. -
Page 19: Floor Preparation
Tools required for installing a machine on the site: Level offering accuracy of 1/10 per metre • Hammer drill for concrete, for Ø16 bit • Tape measure • chalk line • Vacuum cleaner • 24 mm open-ended spanner • 24 mm ring spanner •... - Page 20 Place the first part of the table in the location provided, • IMPORTANT: The use of adjustable chains with four strands with highly recommended. Operator protection: Helmet - Gloves - Safety shoes Unload the console and the bundle pallet (60 daN), •...
- Page 21 On the left-hand side, loosen the two duct transport screws to slightly move away the duct and access • the fastening plates (mind the cables and pipes), Adjust the machine horizontally with the adjustment screws in the two planes, placing the level on the •...
- Page 22 Block the lock nuts of the adjustment screws, • Sling the second part of the table, • Operator protection: Helmet - Gloves - Safety shoes Set the table against the first part, using the two centring pins as a guide, •...
- Page 23 Pre-adjust this part of the table horizontally using the adjustment screws, by placing the level on the • guiding rails, 2. Setting up the rails and racks: IMPORTANT: Do not move the guide rails and racks of the first part of the table. Join the ends of the aluminium sections to each other with the joining irons P1, without locking them, •...
- Page 24 Fasten this part of the table to the floor and adjust it horizontally using the adjustment screws, by • placing the level on the guiding rails, Proceed similarly with the third part of the table, • Add the 180mm guide rail R1 on each side and the mechanical stop B1 to the left, •...
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Page 25: Optitome 1530
4 - Putting in place the Optitome 1530 The components of the installation may only be transported using the slinging points provided, with appropriate slinging equipment. Check the flatness of the floor with an optical level and identify the high point. Place the first part of the table in the location provided, •... - Page 26 Unload the console (160 daN) and the bundle pallet (60 daN), • Pre-adjust the level using the adjustment screws, • Anchor the table to the floor (6 feet) with the dowels supplied, • Adjust the machine horizontally with the adjustment screws in the two planes, placing the level on the •...
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Page 27: Connecting The Energy Supplies
5 - Connecting the energy supplies see the layout and energy supply drawings supplied IMPORTANT: After switching on the power to the machine, check the whole machine with an optical level, setting the sight on the ends of the beam guide rail and moving the machine electrically;... -
Page 28: E - Operating Manual
E - OPERATING MANUAL 1 - Description of controls Emergency stop panic button Power up button Power down button M/B Plasma tool holder button Central locking eight-way joystick USB connector Cycle stop/Fault indicator button Cycle start button Forward button Backward button Return button Hold jog button High speed button... -
Page 29: Starting Up The Machine
2 - Starting up the machine Power up the machine by setting switch E6 to I. • Indicator T1 goes on. This machine operates with an HPC3 Digital Process HPi CNC control with a touch screen. When the HPC3 Digital Process HPi CNC control is powered up, it is initialised. (approximately 1 min). At the end of the initialisation process, the screen is: Press button 2 to put the machine into service. - Page 30 The machine is now ready to operate The HPC3 Digital Process HPi can manage cutting settings depending on the machine and the material to cut associated with part programs. The workpiece programs are taken from standard shapes or imported from a CAD system The association of a part program and cutting parameters constitutes a job, which can be saved.
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Page 31: Shutting Down The Machine
3 - Shutting down the machine Before switching off the power supply to the machine it is absolutely necessary to stop the HPC3 Digital Process HPi. First press the emergency stop. Press button (1) then button (2). The window below opens Press button (3) to confirm. -
Page 32: F - Maintenance
F - MAINTENANCE 1 - Care For a long and trouble-free life, the machine requires a minimum level of care and maintenance. The frequency of such maintenance is indicated for production in one work shift per day. For higher production rates, increase the maintenance frequencies accordingly. Your maintenance department could photocopy these pages to track maintenance frequencies and times and the operations completed (tick the appropriate box). -
Page 33: Change In Consumables
Weekly Date of the operation: Brush the racks to remove any adhering material • Regularly clean all the rails: • Guide rails of the beam and the cutting table. • Clean with a dry cloth or a cloth moistened with solvent, such as solvent naphtha or white spirit. -
Page 34: Troubleshooting
3 - Troubleshooting Refer to the following: Electrical diagram • Instructions of HPC3 Digital Process HPi (8695 4995) or, • Instructions of the different options. • Reminder: all work is to be carried out by approved and trained personnel. 4 - HMI alarm List of most common alarms relating to the machine displayed on the HMI: Fault Probable causes... - Page 35 1012: Please apply a machine The emergency stop must be Enable the emergency stop and emergency stop before exiting this enabled when the NC is switched switch off the machine application Apply the emergency stop before The emergency stop must be 1014: Please apply a machine validating the setup, validate the enabled when the machine setup...
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Page 36: Spare Parts
5 - Spare parts Ordering procedure: Almost all the parts of a machine or installation are referenced in the photographs and sketches. The descriptive tables contain three types of item: items normally held in stock: • items not held in stock: •... - Page 37 Longitudinal and transverse power systems normally held in stock. not in stock upon request. Ref. Part no Stock Order Description SANYO R2AA 750W ABS motor W000402582 P07004221 Reduction gear P07004229 Z=20 - M2 shaft pinion • While ordering parts, please indicate the quantity and note the number of your machine in the box above. TYPE: Number: User’s guide...
- Page 38 Rails and racks normally held in stock. not in stock upon request. Ref. Part no Stock Order Description Ball slide, KWVE25 W000270653 For Optitome² 1530 W000366563 Longitudinal rack (length: 2000 mm) P07004138 Longitudinal rack (length: 1432 mm) P07032207 Rail for longitudinal ball slide (length: 3940 mm) W000366563 Transverse rack (length: 2000 mm) P07004118...
- Page 39 normally held in stock. not in stock upon request. Ref. Part no Stock Order Description Optitome² 2010 W000366557 Longitudinal rack (length: 1780 mm) P07004122 Rail for longitudinal ball slide (length: 1920 mm) P07004144 Rail for longitudinal ball slide (length: 180 mm) W000366563 Transverse rack (length: 2000 mm) P07004124...
- Page 40 Electrical components OPTITOME² HPC III...
- Page 41 normally held in stock. not in stock upon request. Ref. Part no Stock Order Description W000140748 Sectioning switch, 3P 25A P07083295 Equipped front encoder PC5608042 1A electrical filter PC5608042 15A electrical filter W000383980 30A brushless variable drive PC5706056 Transformer, 230V-400V / 220V+24V - 1650VA W000383972 Safety module, XPSATE5110 W000365963...
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Page 42: Personal Notes
PERSONAL NOTES Lincoln Electric France S.A.S. Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly Cedex www.lincolnelectriceurope.com OPTITOME² HPC III...