Lincoln Electric OPTITOME II Series Safety Instruction For Use And Maintenance
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Lincoln Electric OPTITOME II Series Safety Instruction For Use And Maintenance

Lincoln Electric OPTITOME II Series Safety Instruction For Use And Maintenance

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OPTITOME II
SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE
: EN
EDITION
REVISION : A
DATE
: 11-2018
CUTTING MACHINE
HPC II
Instructions for use
8695 4788
REF :
Original instructions

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  • Page 1 CUTTING MACHINE OPTITOME II HPC II SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE : EN 8695 4788 EDITION Instructions for use REF : REVISION : A DATE : 11-2018 Original instructions...
  • Page 2 Thank you for the trust you have expressed by purchasing this equipment, which will give you full satisfaction if you follow its instructions for use and maintenance. Its design, component specifications and workmanship comply with applicable European directives. Please refer to the enclosed CE declaration to identify the directives applicable to it.

  • Page 3: Table Of Contents

    8695 4788 CONTENTS A - IDENTIFICATION ......................... 1 B - SAFETY INSTRUCTIONS ......................2 1 - AIRBORNE NOISE ......................2 2 - CONSIGNES PARTICULIERES DE SECURITE ..............3 3 - LAYOUT ..........................6 C - DESCRIPTION ..........................8 1 - DESCRIPTION ........................8 2 - GENERAL ...........................
  • Page 4 8695 4788 INFORMATIONS DISPLAYS AND PRESSURE GAUGES The analogue and digital measuring devices or displays of voltage, current, speed, pressure, etc. are to be considered as indicators N° MACHINE OPTITOME HPC II 1530 07005030NG OPTITOME HPC II 2010 07005010NG OPTITOME HPC II 2040 07005040NG OPTITOME HPC II 2060 07005060NG...

  • Page 5: A - Identification

    8695 4788 / A A - IDENTIFICATION Quote this information in all correspondence. OPTITOME HPC 2...

  • Page 6: B - Safety Instructions

    8695 4788 / A B - SAFETY INSTRUCTIONS For general safety instructions, please refer to the specific manual supplied with the equipment « 8695 7050 ». 1 - AIRBORNE NOISE Please refer to the specific manual supplied with the equipment. OPTITOME HPC 2...

  • Page 7: Consignes Particulieres De Securite

    B - SAFETY INSTRUCTIONS 8695 4788 / A 2 - CONSIGNES PARTICULIERES DE SECURITE HANDLING  For installation or maintenance operations, the operator must use the lifting eyes provided for that purpose and shown on the drawing. CONDITIONS OF USE ...
  • Page 8 B - SAFETY INSTRUCTIONS 8695 4788 / A This machine may only be moved by its designer, namely LINCOLN ELECTRIC. Never modify the machine. The machine is not designed for anchoring lifting equipment. The use of Personal Protective Equipment (PPE) is mandatory. Machine maintenance must be carried out with all the energy supplies switched off.
  • Page 9 B - SAFETY INSTRUCTIONS 8695 4788 / A IMPORTANT : BEFORE ANY MAINTENANCE OPERATION, REMEMBER TO :  Switch off and lock out the electricity supply  Switch off, flush and lock out the gas and compressed air supplies. IMPORTANT! "Do not remove the Nylstop nuts from the fastening screws of the guards: they keep them captive"...

  • Page 10: Layout

    B - SAFETY INSTRUCTIONS 8695 4788 / A For safety reasons, please apply the label supplied in this folder near the machine control console. 3 - LAYOUT The operator station is located in front of the control console. The machine you have purchased can be hazardous if you do not take certain precautions for use.
  • Page 11 B - SAFETY INSTRUCTIONS 8695 4788 / A OPTITOME HPC 2...

  • Page 12: C - Description

    8695 4788 / A C - DESCRIPTION 1 - DESCRIPTION 1 Beam 2 Cutting table with guide rails 3 Tool carriage 4 Control panel 5 CNC control 6 Electrical power system 7 Tool holder OPTITOME HPC 2...

  • Page 13: General

    C - DESCRIPTION 8695 4788 / A 2 - GENERAL This is a numerically controlled single-piece plasma cutting machine that is particularly suited to industries that use steel, stainless steel and aluminium for plates measuring : 1500*3000 => OPTITOME II 1530 ...

  • Page 14: Mechanical Assembly

    C - DESCRIPTION 8695 4788 / A 3 - MECHANICAL ASSEMBLY OPTITOME HPC 2 C-10...

  • Page 15: Cutting Table

    C - DESCRIPTION 8695 4788 / A Size A (mm) B (mm) C (mm) D (mm) 1530 2550 4375 1500 3000 2010 3050 2550 2000 1000 2040 3050 5325 2000 4000 2060 3050 7380 2000 6000 This is a single-piece machine made up of a mechanically welded cutting table, with, on each side, a guide rail with ball slides and a rack to guide and move the beam Two guide rails with ball slides and a rack are fixed to the beam, to guide and move the tool carriage...

  • Page 16: Transverse Carriage

    C - DESCRIPTION 8695 4788 / A 5 - TRANSVERSE CARRIAGE The carriage has three ball slides P1 for optimum guidance. The powered carriage has the following functions:  Support for transverse power system  Support for one or more tools with option. 6 - POWER SYSTEMS Motor power BRUSHLESS «...

  • Page 17: Console

    C - DESCRIPTION 8695 4788 / A 7 - CONSOLE The control console of this range includes the CNC control HPC2 DIGITAL PROCESS HPi, with all the controls required for starting up the machine and operating the cutting cycle. This console is available in two versions : ...

  • Page 18: Limit Of Supply

    C - DESCRIPTION 8695 4788 / A 8 - LIMIT OF SUPPLY The customer must supply and install a device for isolating each source of energy (electricity, air, gas and water). The devices must be clearly identified. They must be of the locking type. OPTITOME HPC 2 C-14...

  • Page 19: D - Assembly And Installation

    8695 4788 / A D - ASSEMBLY AND INSTALLATION 1 - CONDITIONS OF INSTALLATION THE LAYOUT OF THE INSTALLATION MUST COMPLY WITH SAFETY STANDARD NF EN 547 -1 - 3 TO ENSURE PERSONAL PROTECTION THE FOLLOWING CONDITIONS MUST BE COMPLIED WITH BEFORE INSTALLING THE EQUIPMENT ELECTRICITY SUPPLY see supply drawing provided...

  • Page 20: Floor Preparation

    D - ASSEMBLY AND INSTALLATION 8695 4788 / A TOOLS REQUIRED FOR INSTALLING THE MACHINE ON THE SITE - Level, accuracy 1/10 per metre - Impact drill for concrete, for bit Ø16 - Decameter - Chalk line - Vacuum cleaner - 24 mm open-ended spanner - 24 mm ring spanner 2 - FLOOR PREPARATION...
  • Page 21 D - ASSEMBLY AND INSTALLATION 8695 4788 / A Place part 1 of the table at its intended location, IMPORTANT! The use of adjustable chains with four strands is highly recommended. Operator protection: Helmet - Gloves - Safety shoes Unload the console and the bundle pallet (60 daN), Pre-adjust the level using the adjustment screws, Anchor the table to the floor at the four corners with the dowels supplied, OPTITOME HPC 2...
  • Page 22 D - ASSEMBLY AND INSTALLATION 8695 4788 / A On the left-hand side, loosen the two duct transport screws to slightly move away the duct and access the fastening plates (mind the cables and pipes), Adjust the machine horizontally with the adjustment screws in the two planes, placing the level on the guide rails OPTITOME HPC 2 D-18...
  • Page 23 D - ASSEMBLY AND INSTALLATION 8695 4788 / A Block the lock nuts of the adjustment screws, Sling part 2 of the table, Operator protection: Helmet - Gloves - Safety shoes OPTITOME HPC 2 D-19...
  • Page 24 D - ASSEMBLY AND INSTALLATION 8695 4788 / A Set the next part of the table against part 1, using the two centring pins as your guide, Bolt the two parts of the table, Pre-adjust this part of the table horizontally using the adjustment screws, by placing the level on the guiding rails, OPTITOME HPC 2 D-20...
  • Page 25 D - ASSEMBLY AND INSTALLATION 8695 4788 / A Setting up the rails and racks IMPORTANT! Do not move the guide rails and racks of part 1 of the table. Join the ends of the aluminium sections to each other with the joining irons P1, without locking them, Loosen the guide rails and racks and put them in contact C1 with those of part 1, Lock them, making sure they are in close contact with the support irons that act as the positioning reference,...
  • Page 26 D - ASSEMBLY AND INSTALLATION 8695 4788 / A Add the 180mm guide rail R1 on each side and the mechanical stop B1 to the left, Put the covers C1 at the end of the aluminium sections, Fasten the chain duct in the two supports, taking support from the floor with the two outer screws OPTITOME HPC 2 D-22...

  • Page 27: Putting In Place Optitome 1530

    D - ASSEMBLY AND INSTALLATION 8695 4788 / A 4 - PUTTING IN PLACE OPTITOME 1530 The components of the installation may only be transported using the slinging points provided, with appropriate slinging equipment. Check the flatness of the floor with an optical level and identify the high point. Place the machine in its location, IMPORTANT! The use of adjustable chains with four strands is...
  • Page 28 D - ASSEMBLY AND INSTALLATION 8695 4788 / A Adjust the machine horizontally with the adjustment screws in the two planes, placing the level on the guide rails Block the lock nuts of the adjustment screws, OPTITOME HPC 2 D-24...

  • Page 29: Connecting The Energy Supplies

    D - ASSEMBLY AND INSTALLATION 8695 4788 / A 5 - CONNECTING THE ENERGY SUPPLIES Please refer to the location and energy supply drawings supplied IMPORTANT! After switching on the power to the machine, check the whole machine with an optical level, setting the sight on the ends of the beam guide rail and moving the machine electrically;...
  • Page 30 D - ASSEMBLY AND INSTALLATION 8695 4788 / A OPTITOME HPC 2 D-26...

  • Page 31: E - Operator Manual

    8695 4788 / A E - OPERATOR MANUAL 1 - DESCRIPTION OF CONTROLS Item Fonction Emergency stop button On button and indicator Off button Plasma tool up and down button Manual movement in the direction defined by the joystick USB socket Stop cycle / Pausing cycle / Fault indicator Start cycle Forward along path...

  • Page 32: Starting Up The Machine

    E - OPERATOR MANUAL 8695 4788 / A 2 - STARTING UP THE MACHINE  Power up the machine by moving the switch E6 to the position I. The indicator T1 will go on.  This machine operates with an HPC2 DIGITAL PROCESS HPi control system with a touch screen.
  • Page 33 E - OPERATOR MANUAL 8695 4788 / A The machine is now ready to operate The HPC2 DIGITAL PROCESS HPi control can manage the cutting parameters depending on the equipment and the material to cut, associated with workpiece programs. The workpiece programs are taken from standard shapes or imported from a CAD system The association of a workpiece program and cutting parameters constitutes a JOB, which can be saved.

  • Page 34: Stopping The Machine

    E - OPERATOR MANUAL 8695 4788 / A 3 - STOPPING THE MACHINE Before switching off the power to the machine, it is imperative to stop the HPC DIGITAL PROCESS HPi. To stop the HPC system, go to menu by clicking at the bottom left, press and then confirm with...

  • Page 35: F - Maintenance

    8695 4788 / A F - MAINTENANCE 1 - SERVICING In order for the machine to continue to provide good service for as long as possible, a certain minimum of care and maintenance is necessary The frequency of such maintenance work is given on the basis of production in one shift per day. Maintenance should be more frequent if production is greater.
  • Page 36 F - MAINTENANCE 8695 4788 / A Weekly Maintenance date: - Brush the racks to remove any adhering material. - Regularly clean all the rails: - guide rails of the beam and the cutting table. Clean with a dry cloth or a cloth moistened with solvent, such as solvent naphtha or white spirit. (If needed, spray Molykote 3402 C coating (Dow Corning) on the sides of the racks.

  • Page 37: Troubleshooting

    F - MAINTENANCE 8695 4788 / A 2 - TROUBLESHOOTING Please refer to:  The electrical diagram supplied or,  The instructions of HPC2 DIGITAL PROCESS HPi (8695 4944) or,  The instructions of the different options. Alarm display list 1/2 0x1001 0x603F 0x2001...
  • Page 38 F - MAINTENANCE 8695 4788 / A 0x1001 0x603F 0x2001 Operations Reset Nom de l’alarme Contenu de l’alarme Registre Code 0x2002 détection alarme erreur erreur Code Sous-tension alimentation de commande * Tension alimentation de commande basse ou Oui ※ 3 0x5114 0x71 ※...
  • Page 39 F - MAINTENANCE 8695 4788 / A 0x1001 0x603F 0x2001 Operations Reset Nom de l’alarme Contenu de l’alarme Registre Code 0x2002 détection alarme erreur erreur Code * Anomalie de l’amplificateur avec EEPROM 0x5530 0xE1 Erreur EEPROM intégrée * Erreur d’accès dans EPROM RAM intégrée －...

  • Page 40: Spare Parts

    F - MAINTENANCE 8695 4788 / A 3 - SPARE PARTS How to order The photos or sketches identify nearly every part in a machine or an installation The descriptive tables include 3 kinds of items:  those normally held in stock: ...
  • Page 41 F - MAINTENANCE 8695 4788 / A LONGITUDINAL AND TRANSVERSAL POWER SYSTEMS  normally in stock  not in stock on request Order Item Ref. Stock Designation   W000402582 Motor SANYO R2AA 750W ABS   0700 4221 Reduction gear ...
  • Page 42 F - MAINTENANCE 8695 4788 / A RAILS AND RACKS  normally in stock  not in stock on request Item Ref. Stock Order Designation   W000270653 Ball slide, KWVE25 For OPTITOME II 1530     W000366563 Longitudinal rack (length: 2000 mm) ...
  • Page 43 F - MAINTENANCE 8695 4788 / A  normally in stock  not in stock on request Order Item Ref. Stock Designation For OPTITOME II 2010     W000366557 Longitudinal rack (length: 1780 mm)   0700 4122 Rail for longitudinal ball slide (length: 1920 mm) ...
  • Page 44 F - MAINTENANCE 8695 4788 / A ELECTRICAL PART OPTITOME HPC 2 F-40...
  • Page 45 F - MAINTENANCE 8695 4788 / A  normally in stock  not in stock on request Item Ref. Stock Order Designation   W000140748 Sectioning switch, 3P 25A   W000400308 19" touch screen + power supply  W000383976 EL ETHERCAT CPU ...

  • Page 46: Personal Notes

    F - MAINTENANCE 8695 4788 / A PERSONAL NOTES Lincoln Electric France S.A.S. Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www.lincolnelectriceurope.com OPTITOME HPC 2 F-42...

This manual is also suitable for:

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