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Master Chef 85-3138-4 / G45329 Assembly Manual
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Master Chef 85-3138-4 / G45329 Assembly Manual

Elite 4-burner propane barbecue with a convertible valve system
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ELITE 4-BURNER
PROPANE BARBECUE WITH A
CONVERTIBLE VALVE SYSTEM
Assembly Manual
085-3138-4 / G45329
1 YEAR LIMITED WARRANTY
READ AND SAVE MANUAL FOR FUTURE REFERENCE.
Assemble your grill immediately.
Missing or damaged parts claims must be submitted within 30 days of purchase date.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-855-453-2150.
ANSI Z21.58-2015 / CSA 1.6-2015
ANSI Z21.58-2015 / CSA 1.6-2015
ANSI Z21.58-2015 / CSA 1.6-2015
Manual Revision #: 08282020 JC

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Summary of Contents for Master Chef 85-3138-4 / G45329

  • Page 1 ELITE 4-BURNER PROPANE BARBECUE WITH A CONVERTIBLE VALVE SYSTEM Assembly Manual 085-3138-4 / G45329 1 YEAR LIMITED WARRANTY READ AND SAVE MANUAL FOR FUTURE REFERENCE. Assemble your grill immediately. Missing or damaged parts claims must be submitted within 30 days of purchase date. For product inquiries, parts, warranty and troubleshooting support, please call 1-855-453-2150.
  • Page 2 H E A V Y A R T I C L E : N E E D S 2 T O L I F T THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES To order non-warranty replacement parts or accessories, or to register your warranty, please visit us at www.masterchefbbqs.com CAUTION...

  • Page 3: Hardware Pack

    HARDWARE PACK TOOLS NEEDED FOR ASSEMBLY KEY # DESCRIPTION PART NUMBER QUANTITY 1/4” - 20 UNC x 38 Screw 20120-13038-250 1/4’’ - 20 UNC x 18 Screw 20120-13018-250 • #2 Star-head screwdriver (long and short) 1/4” - 20 UNC x 13 Screw 20120-13013-250 •...
  • Page 4 PARTS LIST FOR 085-3138-4 / G45329 KEY # QUANTITY DESCRIPTION PART NO. Top Lid Assembly G453-N200-01 Lid Handle G432-000J-02 Lid Handle Bezel-Black Chrome G453-00A7-01D Thermometer G364-0004-02 Thermometer Bezel-Black Chrome G453-00A6-01D Screw for Top Lid G466-0007-01 Lid Bumper, Front G508-0063-01 Lid Bumper, Rear G303-0038-01 Burner Box Assembly G453-A300-01...
  • Page 5 EXPLODED DIAGRAM FOR 085-3138-4 / G45329 DE DF SAFE USE ASSEMBLY AND CARE MANUAL MANUAL HARDWARE TANK PACK SCREW...
  • Page 6 ASSEMBLY INSTRUCTIONS Note: Two people required for all assembly steps. Separate the 2 different types of castors: 2 Locking Castors (EE) and 2 Regular Castors (EF). Note: Regular Castors (EF) must be assembled to the front of the Bottom Shelf (ED), and Locking Castors (EE) must be assembled to Front the back of the Bottom Shelf (ED), as shown in...
  • Page 7 ASSEMBLY INSTRUCTIONS THIS STEP REQUIRES 3 PEOPLE. DO NOT ATTEMPT ALONE AS THE DEVICE IS EXTREMELY HEAVY! Position the Top Lid Assembly and Burner Box Assembly (A & B) onto the Cart Assembly (C), as shown. Front view Attach the Upper Back Panel (BG) to both the Left And Right Side Panels (EB &...
  • Page 8 ASSEMBLY INSTRUCTIONS Assemble the Door Support Rail (EA) to the Left and Right Upper Side Panels (EB and EC), as shown. WARNING: This part may have sharp edges. Wear protective gloves when assembling. Front view YOU WILL NEED: Close up...
  • Page 9 ASSEMBLY INSTRUCTIONS LEFT SIDE SHELF ASSEMBLY TIP: Do not tighten until all hardware is in place. a. Mount the Left Side Burner Side Shelf (DA and DB) onto the two support brackets, located on the left, upper side panel of the Burner Box (BA).
  • Page 10 ASSEMBLY INSTRUCTIONS a. Remove the hardware that is pre-assembled to the Side Burner Valve (DE). Assemble the Side Burner Valve (DE) to the Left Side Shelf Fascia (DB), using the hardware removed, as shown in figure A. b. Assemble the Side Burner Control Knob (#13) to the Side Burner Valve (DE).
  • Page 11 ASSEMBLY INSTRUCTIONS b. Make sure that the Side Burner (DG) engages with the Side Burner Valve (DE). Attach the Wing Nut (#10) to the Side Burner (DG), as shown in figure B. YOU WILL NEED: Left side view c. Attach the end of the Side Burner Electrode Wire (DH) to the underside of the Side Burner Electrode (DG), as shown.
  • Page 12 ASSEMBLY INSTRUCTIONS RIGHT SIDE SHELF ASSEMBLY TIP: Do not tighten until all hardware is in place. a. Mount the Right Side Shelf (DJ and DK) onto the two support brackets, located on the right upper side panel of the Burner Box (BA). b.
  • Page 13 ASSEMBLY INSTRUCTIONS ELECTRONIC IGNITION ASSEMBLY Battery a. Remove the Ignition Button (CF2) and the plastic nut from the Electronic Ignition Assembly (CF1). b. Place the Electronic Ignition Assembly (CF1) Plastic Nut through the opening in the Right Side Shelf Fascia (DK) and secure using the plastic nut. c.
  • Page 14 ASSEMBLY INSTRUCTIONS Assemble the Heat Shield (CI) on the bottom of the Door Support Rail (EA) and the Upper Back Panel (BG), as shown in figure A and B. YOU WILL NEED: Front view Close up Back view Close up...
  • Page 15 ASSEMBLY INSTRUCTIONS a. Assemble the Left and Right Tracks (CK and CL) for the Grease Tray (CJ), as shown in figures A-C. YOU WILL NEED: Close up, back Close up, front b. Insert the Grease Tray (CJ) into the opening of the Upper Back Panel (BG).
  • Page 16 ASSEMBLY INSTRUCTIONS Assemble the Door Handle (EI) to the Left and Right Door Assemblies (EG and EH). Left Door Handle YOU WILL NEED: Right Door Handle YOU WILL NEED:...
  • Page 17 ASSEMBLY INSTRUCTIONS a. Assemble the Right Door Assembly (EH), to the Bottom Shelf (ED) by inserting the fixed pin (bottom of door) into the hole provided (figure B). Close up, bottom of door b. Assemble the top of the Door Assembly (EH) to the Door Support Rail (EA), by pressing in the door support pin and aligning with the hole located on the top right corner of the door...
  • Page 18 ASSEMBLY INSTRUCTIONS YOUR MODEL includes the CONVERTIBLE ATTENTION: Before completing steps 15 to 17, follow the VALVE SYSTEM™. If you would like to steps outlined in the CONVERTIBLE VALVE convert your BBQ from PROPANE to SYSTEM™ instruction manual that accompanies NATURAL GAS, the following kit is required the kit.
  • Page 19 ASSEMBLY INSTRUCTIONS Place the Cooking Grates (BE) into the Burner Box (BA). Insert the two small positioning rods of the Warming Rack (BF) into the rear panel of the Burner Box (BA).
  • Page 20 Bottom Shelf (ED) as shown in figure C. ATTENTION FOR YOUR SAFETY, DO NOT ATTEMPT TO LIGHT THIS BBQ UNTIL YOU HAVE REVIEWED PAGES 4-8 OF THE MASTER CHEF® SAFETY & CARE MANUAL. ALL SAFETY AND LEAK TESTS MUST BE PERFORMED BY THE END USER PRIOR TO LIGHTING THIS BBQ.
  • Page 21 ASSEMBLY INSTRUCTIONS HOW TO CONVERT YOUR BBQ TO NATURAL GAS This barbecue was sold PROPANE READY; if you wish to run your barbecue on Natural Gas you must purchase the Natural Gas Conversion Kit, product number: 085-2261-4. IMPORTANT Make sure conversion kit packaging has the following symbol on it:...
  • Page 22 WARNING: HOT SURFACES CAUTION! • AVOID BURNS! • DO NOT TOUCH WHEN BARBECUE IS IN USE! • EXTREMELY HOT SURFACE! * SHADED AREAS BECOME EXTREMELY HOT WHEN IN USE.
  • Page 23 Visit www.masterchefbbqs.com to complete product registration. Master Chef® Customer Service 1-855-453-2150 Trileaf Distributions Trifeuil Toronto, Ontario M4S 2B8...