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Related Manuals for Bijur Delimon MULTIPORT I
Summary of Contents for Bijur Delimon MULTIPORT I
- Page 1 Operators Manual MULTIPORT I 36818 r#1...
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Page 2: Table Of Contents
2.6 Safety Instructions for Operating Company ........................ 9 2.7 Particular Hazards when Handling Pump ........................10 2.8 Notes and Pictograms on the Multiport I Pump ....................... 10 2.9 Type Plate ................................. 10 2.10 General Safety Instructions for Handling Lubricants ....................10 2.10.1 Selecting Lubricants ............................ - Page 3 3.4 Technical Data ................................15 3.5 Dimensions ................................16 3.6 Pump Variations ................................ 17 3.7 Technical Details ............................... 18 3.7.1 Multiport I Lubricator ............................18 3.7.1.1 General ................................18 3.7.1.2 Features ................................. 18 3.7.1.3 Operation ..............................19 3.7.2 Pump Outlet Elements ............................19 3.7.2.1 General ................................
- Page 4 6.3 Flow Adjustment Procedure for Adjustable Elements ....................29 7. Inspection, Test & Maintenance ............................ 30 7.1 Testing the Multiport I Pressure ..........................30 7.2 Testing the Multiport I Relief Pressure ........................30 8. Cleaning ..................................31 9. Troubleshooting ................................32 10.
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Page 5: Introduction
We reserve the right to make technical changes that are necessary for improvement to the illustrations and information in this operating manual. Bijur Delimon retains the copyright to this operating manual. It contains regulations and drawings of a technical nature that may not be distributed, either in whole or in part, or used without authorisation for competition purposes or communicated to others. -
Page 6: Abbreviations
N/C (normally closed) contact" Volts General symbols Watts List Conversion factors Instruction (chronological) Ø Pressure 1 bar = 14.5 psi Reference to other documents F Length 1 inch = 25.4 mm BIJUR DELIMON INTERNATIONAL OPERATOR MANUAL MULTIPORT I 36818 r#1... -
Page 7: Safety
Failure to observe the safety instructions may put people at risk. Warnings: Warning level Consequence Probability DANGER Death or serious injury Imminent WARNING Severe injury Possible CAUTION Slight injury Possible ATTENTION Property damage Possible BIJUR DELIMON INTERNATIONAL OPERATOR MANUAL MULTIPORT I 36818 r#1... -
Page 8: General Safety Instructions
Please read this operating manual carefully and familiarise yourself with the product and how it works. The operating steps sequence must be observed. BIJUR DELIMON INTERNATIONAL OPERATOR MANUAL MULTIPORT I 36818 r#1... -
Page 9: Basic Behavior When Using The Pump
2.4 Basic behavior when using the pump For the Multiport I to be operated, it must be in good working order, installed correctly and, if necessary, connected to the electrical system by a professional. In the event of any uncertainties, operation of the Multiport I is prohibited until the issues have been clarified. -
Page 10: Particular Hazards When Handling Pump
2.7 Particular hazards when handling pump Risk of product falling causing damage, take care when handling the Multiport I. 2.8 Notes and pictograms on the Multiport I pump All labels on the pump must be legible at all times. 2.9 Type Plate Multiport I nameplate The type plate contains important specifications for identifying the pump. -
Page 11: Selecting Lubricants
The product’s operating temperature or the ambient temperature must also be taken into account. Bijur Delimon takes the lubricant specification into account during the project planning process and when selecting suitable central lubrication components. If the lubricant is a non standard and if you do not have any relevant experience with regard to the compatibility of the given lubricant in automatic lubrication systems, Bijur Delimon also offers preliminary tests to assess the compatibility of the given lubricant. -
Page 12: Product Modifications
2.13.6 How to behave in emergency situations The operating company must ensure that the Multiport I is shut down quickly in an emergency. To stop the Multiport I, the power supply must be interrupted – for example by pressing an emergency shutdown switch on the manufacturers machine. -
Page 13: Dangers If The Safety Instructions Are Not Observed
Life phases: A = Transport, B = Assembly, C = Commissioning for the first time, D = Operation, E = Cleaning, F = Maintenance, G = Fault, repair, H = Decommissioning, K = Disposal BIJUR DELIMON INTERNATIONAL OPERATOR MANUAL MULTIPORT I... -
Page 14: Product Description
Low level switches are optional on this compact unit. Up to three independent feed lines can be used with the MultiPort I Lubricator. A selection of timers and controller/monitors are available to program MultiPort I Lubricators. -
Page 15: Technical Data
3.4 Technical Data Multiport I Lubricator Reservoir Capacity 2, 4 and 8 liter (4, 8 and 16 lb) Grease NLGI grade 2 (Max) Lubricant Oil Up to 5000 SUS Grease 3600 psi (240 bar) Maximum Working Pressure 2900 psi (180 bar) Operating Temperature Range 0˚F to 120˚F (-18˚C to 49˚C) -
Page 16: Dimensions
2 Liter (4 lb) 4 Liter (8 lb) 2 Liter (4 lb) Rubber Lid Ø9(2) 265* Multiport I - 110 VAC/220 VAC Single Phase, 220/380/440 VAC Three Phase Reservoir 2 Liter (4 lb) 4 Liter (8 lb) 8 Liter (16 lb) -
Page 17: Pump Variations
3.6 Pump Variation Name Lubricant Voltage Reservoir Capacity Reservoir Material MultiPort I Grease 12 VDC 2 liter (4 lb) Plastic 4 liter (8 lb) Plastic 24 VDC 2 liter (4 lb) Plastic 4 liter (8 lb) Plastic 8 liter (16 lb) -
Page 18: Technical Details
3.7.1 Mulitport I lubricator 3.7.1.1 General The Multiport I Lubricator is an automatic, robust and durable pump. Its compact size is designed to fit your space requirements and lubrication demands. The Multiport I Lubricator is a self-contained electric motor-driven gear pump that can adapt to a broad range of production machinery. -
Page 19: Operation
The grease pump elements include a relief valve preset to 240 bar(3600psi) (Oil pump relief is 180bar(2900psi)) which relieves mainline pressure. 3.7.2 Pump Outlet Elements 3.7.2.1 General The Multiport I pumps are supplied as fixed type standard. Adjustable type are available sold separate. Part Number Type Outlet Thread... -
Page 20: Low Level Switches
Grease exits element as shown below thru outlet: Piston closes off grease entry 3.7.3 Low Level Switches Grease Low Level Switch Oil Low Level Switch N.O. N.C / N.O. (reverse float for N.C.) 0.5A 125VDC 0.25A 250VDC BIJUR DELIMON INTERNATIONAL OPERATOR MANUAL MULTIPORT I 36818 r#1... -
Page 21: Coding & Ordering
Part # Reservoir Reservoir Low Level Name Lubricant Voltage 1/4BSPP 1/4NPTF Capacity Material Switch Outlet Outlet MultiPort I Grease 12 VDC 2 liter (4 lb) Plastic MULTI2AA 30785-1NF MULTI2BA 31099-1NF 4 liter (8 lb) Plastic MULTI4AA 28571-1NF 24 VDC 2 liter (4 lb) -
Page 22: Transport, Handling & Storage
Storage: preferably in original packaging Store vertically (fill cap at the top) Select a storage location that is protected against dust, moisture, extreme temperature fluctuations, vibrations and other mechanical effects Observe the approved temperature range BIJUR DELIMON INTERNATIONAL OPERATOR MANUAL MULTIPORT I 36818 r#1... -
Page 23: Assembly, Installation & Commissioning
300 mm for filling and visually inspecting the inside of the reservoir. 5.3 Fixation Options The Multiport I is fixed to the host machine using these 2 mounting holes (Ø 9mm). For hardware, M8 Bolts can be used and torque to 40NM. -
Page 24: Assembling Lubrication Lines And System Components
It is essential to check and clean (e.g. by blowing out) pipelines for dirt and chips before assembly and after each sawing or cutting operation. Protect stored pipe lengths from contamination with closing caps. BIJUR DELIMON INTERNATIONAL OPERATOR MANUAL MULTIPORT I... -
Page 25: Electrical Connection
If no Bijur Delimon electrical control unit is included in the scope of delivery, the motor protection must be procured by the customer. Only then may the Multiport I be connected and put into operation. -
Page 26: Filling The Pump Tank And Lubrication Lines
Grease fill quick connect ISO 6150B Multiport I - Grease Fill Version Multiport I - Oil Fill Version ATTENTION Malfunction possible due to contamination in the lubricant Check the lubricant tank, lubricant and filling aids for contamination and clean them if necessary. -
Page 27: Hydraulic Schematic
5.7 Hydraulic Schematic 240 bar * Low Level Switch only included in some versions 180 bar * Low Level Switch only included in some versions * Low BIJUR DELIMON INTERNATIONAL OPERATOR MANUAL MULTIPORT I 36818 r#1... -
Page 28: Examples Of Systems
M2500B4G 17324 SECONDARY 33583 DIVIDERS 37083G BIJUR DELIMON BIJUR DELIMON BIJUR DELIMON BIJUR DELIMON BIJUR DELIMON BIJUR DELIMON BIJUR DELIMON BIJUR DELIMON BIJUR DELIMON M2500B3G M2500B3G M2500B3G Multiport - M2500G SYSTEM BIJUR DELIMON INTERNATIONAL OPERATOR MANUAL MULTIPORT I 36818 r#1... -
Page 29: Operation
6. Operation 6.1 Operational Safety Review the safety instructions in section 2 for all the safety requirements for operating the Multiport I. The end user is responsible for ensuring compliance with the safety instructions. 6.2 Operation Start Up Instructions Start Up Instructions 1. -
Page 30: Inspection, Test & Maintenance
7.1 Testing the Multiport I Pressure To check that Multiport I builds up pressure procedure: Connect the correct voltage to the pump motor to activate the motor and perform a pump cycle. Ø... -
Page 31: Cleaning
8. Cleaning Always keep the Multiport I in good condition. This means that the warning notices and type plate must be legible at all times. The pump function and inspection must not be affected by contamination. Particular attention must be paid to cleanliness when the pump is being filled manually using the filler cap. -
Page 32: Troubleshooting
If removal and purification of the pump element do not result in an improvement, the pump element must be replaced by a new one. BIJUR DELIMON INTERNATIONAL OPERATOR MANUAL MULTIPORT I 36818 r#1... -
Page 33: Disassembly, Decommissioning & Disposal
Disassemble the connecting lines at the outlets and secure them against leakage. Ø Loosen the Multiport I’s fixing screws and prepare the Multiport I for transport (if necessary, roughly empty the Ø tank, ensure that no lubricant escapes during transport). -
Page 34: Documents & Drawings
11. Documents & Drawings See section 3.5. If further drawings are required please contact technical support. BIJUR DELIMON INTERNATIONAL OPERATOR MANUAL MULTIPORT I 36818 r#1... -
Page 35: Appendices
EC-Declaration of Conformity According to 2006/42/EC Annex II, No. 1A The Manufacturer: Company Address Telephone Bijur Delimon International See Contact Details See Contact Details herewith declares that the following product: Product description Multiport I Type Part Number Serial number Year of construction... -
Page 36: Spare Parts Multiport I
12.2 Spare Parts Multiport I Overview Multiport I Grease Versions Multiport I Spare Parts - Grease Versions Item # Part Description Part # Item # Part Description Part # Low level switch N.C. 30544 Copper Seal 25589-7 Washer 22076-5 Copper Seal... - Page 37 12.2 Cont. Multiport I Spare Parts - Oil Versions Item # Part Description Part # Item # Part Description Part # Din connector 41091 Pump Element with relief 28278-3 valve 1/4NPT Low level tube: 2 liter (4 lb) 41066-4 Pump Element with relief...
- Page 38 Notes BIJUR DELIMON INTERNATIONAL OPERATOR MANUAL MULTIPORT I 36818 r#1...
- Page 39 Notes BIJUR DELIMON INTERNATIONAL OPERATOR MANUAL MULTIPORT I 36818 r#1...
- Page 40 © Copyright Bijur Delimon International 2021. Bijur Delimon International reserves the right to update or improve the technical specifications for this product without prior notice. BIJUR DELIMON INTERNATIONAL WWW.BIJURDELIMON.COM BIJUR DELIMON INTERNATIONAL OPERATOR MANUAL MULTIPORT I 36818 r#1...
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