Related Manuals for Bijur Delimon FZ-A
Summary of Contents for Bijur Delimon FZ-A
- Page 1 Operation manual in accordance with ATEX Directive 2014/34/EU Pump FZ-A / FZ-B ATEX version BA_2020_D1_FAX_FBX (Rev. B) December 2020 BIJUR DELIMON INTERNATIONAL BA_2020_01_GB_FAX_FBX...
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Page 2: Table Of Contents
3.7.4 Adjusting the delivery volume: ..................................18 3.7.5 Drive types in general ....................................... 19 3.7.6 Drive with a flange motor and reduction gear ............................19 3.7.7 Reservoir ..........................................20 3.7.8 Fill level monitoring (accessories) ................................21 BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... - Page 3 Annex 12.1: Declaration of CE conformity .................................. 40 Annex 12.2: Declaration of ATEX conformity ................................42 Annex 12.3: Motor data sheet ......................................43 Annex 12.4: Motor Declaration of ATEX conformity ..............................45 Annex 12.5: Level sensor ATEX Declaration of Conformity ........................... 46 BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX...
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Page 4: Introduction
© Copyright DELIMON, all rights reserved 1.5 Warranty and disclaimer Warranty Please refer to our General Terms and Conditions for warranty information Disclaimer The manufacturer is not liable for damage caused by Unintended use Failure to comply with this operating manual BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 5: Abbreviations
The pump described may also be part of a more complex central lubrication system. This may include, for example, several pump outlets, downstream lubricant distributors and, if necessary, control and monitoring elements. The compatibility of all system components must be ensured (e.g. operating pressure, approved lubricants, temperature range, etc.). BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 6: Warnings, Signs And Symbols
Warning – hot surface Wear protective clothing Warning – explosive Disconnect from the mains atmosphere before commencing work Warning – suspended load Earth before use Warning – possibility of injuries Keep closed due to pressure injection BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 7: General Safety Instructions
Cover hot or cold surfaces as appropriate. o Work on electrical components may only be carried out by qualified electricians using suitable tools and when the components are de-energised. The valid wiring diagram and local regulations must be observed. BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 8: Safety Instructions For The Operating Company
It must be ensured that the pump is always filled with fluid and that flammable media inside the pump are not heated above 80 % of their ignition temperature without the application of special measures. (Start-up) BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 9: Notes And Pictograms On The Pump
Lubricants perform different tasks and are selected specifically for the application. Lubricants’ main functions are: o Reducing friction and wear o Protecting against corrosion o Reducing noise o Protecting against dirt or foreign matter o Extending the service life of bearings, chains, etc. o Cooling BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 10: Selecting Lubricants
DELIMON takes the lubricant specification into account during the project planning process and when selecting suitable central lubrication components. If it does not have any relevant experience with regard to the compatibility of given lubricants, Bijur Delimon also offers preliminary tests to assess the compatibility. Material compatibility:... -
Page 11: The Obligations Of The Operating Company
Checking for unauthorised tampering or conversion Legibility of all labels and the type plate Cleanliness of the reservoir contents, the pump and also the surrounding area (including the lubricant storage area) Condition of the electrical installation BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 12: How To Behave In Emergency Situations
Secure part against traps. If necessary, cover components to components falling down or colliding with each other prevent sparks from forming. Use of isolating switching amplifiers in potentially explosive Only install isolation amplifiers outside the potentially atmospheres explosive area. BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 13: Product Description
3.1 Introduction The FZ-A /FZ-B (ATEX version) grease / oil lubrication pump is a positively driven piston pump. The operating principle is characterised by a very high level of reliability and constant delivery volume, even at a high back pressure. In contrast to other piston pumps, only one central piston is required to supply up to 12 outlets due to a special design. -
Page 14: Dimensions
3.4 Dimensions Pump’s basic dimensions in mm: Drive position 5 8 L = 238 15 L = 240 30 L = 306 8 L = 580 15 L = 600 30 L = 670 Drive position 1 BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 15: Pump Components
Depending on the number of outlets, the FZ pump versions differ in the pump body with the following features: FZ-A FZ-A FZ-B 7 – 12 outlets (two rows) 1 – 6 outlets (one row) 1-2 outlets Outlets (G1/4”) BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 16: Drive Variants
160 bar. The pump can optionally be supplied with a 200 bar pressure limitation. level switch MIN/MAX Pressure limitation valve (160 standard or optional 200 bar) BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 17: Technical Details
3.7.2 Outlet location and labelling The FZ-A pump can be configured with up to 12 outlets. Depending on the number, one pump body either with one row of outlets (6x) or with two rows of outlets (12x), one above the other, is installed. Open outlets are provided with a screw fitting and pressure relief valve on delivery. -
Page 18: Delivery Volume Per Outlet
The top and bottom outlets cannot, therefore, be regulated independently of each other. The pump is set to the maximum delivery volume at all outlets on delivery. Numbers from 1 to 4 are engraved on the spindles (4 = maximum delivery volume) BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 19: Drive Types In General
(1,500 rpm) due to functional slip is used as standard. Our standard motor’s relevant shaft speed is 1,340 min (at 50 Hz) and 1,610 m (at 60 Hz), with which the following volume calculations were carried out. FZ-A: Delivery volume / per outlet (50 Hz): 1: approx. 0.62 cm / min -> 37.4 cm... -
Page 20: Reservoir
No unauthorised access! Filling connection: For delivery: Version 1: Version 2: sealed with screw plug G1/4 Use of loosely supplied filling nozzle Direct connection of a filling line via G1/4 screw-in fitting BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 21: Fill Level Monitoring (Accessories)
Switching points as of lid bottom: Reservoir Vol. between MIN and 95 mm 306 mm approx. 6 l 15 l 95 mm 326 mm approx. 10 l 30 l 95 mm 395 mm approx. 22 l BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... - Page 22 It is not allowed to run the pump without lubricant in accordance with regulations within ATEX Zone 1 (Gas Ex). The operator must ensure, therefore, that the pump is switched off automatically immediately when the MIN fill level is reached. BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX...
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Page 23: Pressure Limitation (Accessory Option 200 Bar)
200 bar. The following components and part numbers are available for replacement or retrofitting: 160 bar (valve code no.: 38132-1211, assembly w. screw connections: 38132-1711) 200 bar (valve code no.: 38132-1241, assembly w. screw connections: 38132D009) BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... - Page 24 An inspection option must still be guaranteed. Note: If the FZ pump is used for a progressive system, overpressure can be detected early on by exceeding a programmed monitoring time using a downstream monitored lubricant distributor. BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX...
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Page 25: Coding And Sample Order
3.8 Coding and sample order Code: 06 B 14 A Pump type Pump FZ-A (ATEX version) Pump FZ-B (ATEX version) Number of outlets (FZ-B max. 2 outlets) Outlets: 1 / 2 / 3 … 12 with pressure limitation 160 bar 01 / 02 / 03 …... -
Page 26: Storage Conditions
The pump must be mounted vertically, on a flat surface, so that it is free of stress. Two screws are required for fixation, according to the following examples of assembly below. Assembly can be carried out with commercially available tools. BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 27: Assembling Lubrication Lines And System Components
DANGER Danger of death due to electric shock The pump may only be connected to the electrical system by a qualified electrician. Ensure potential equalisation and test before commissioning. Observe the motor data sheet and documentation! BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 28: Filling The Pump Reservoir And Lubrication Lines
➢ Fill the reservoir completely via the filling hose or filling conduit while the pump is running until: - When the MAX level monitoring signal (if present) is reached. - Leaks of grease from the overflow of the vent valve on the reservoir lid BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 29: Commissioning The Pump Or Lubrication System
Are all relevant instructions for explosion protection followed? Has the correct lubricant been added, free from contamination? Does the system comply with the project planning specifications? Are all the responsibilities regulated? Are the operating personnel trained? BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 30: Measures During Commissioning
Usually a single pump outlet that supplies one distributor and potentially several downstream sub-distributors Efficient piping Volume control and monitoring possible Suitable for a large number of lubrication points Large proportions of lubricant can be achieved BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 31: Operation
ATEX zone 1). If the pump does not have a fill level switch, a calculated refill interval is recommended based on the flow rate and running time, and an appropriate refill schedule should be prepared. BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 32: Shutting Down The Pump
Empty the reservoir only when the pump is disconnected from the mains. Also observe the safety instructions in the section entitled ‘Cleaning’. In the event of final decommissioning, please observe section 10 entitled ‘Disassembly, decommissioning and disposal’. BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 33: Inspection, Testing And Maintenance
➢ Carefully loosen the union screw(s) until no further lubricant escapes Important: Only small volumes of lubricant escape during the relief process. Depending on the system pressure and the medium’s viscosity, sudden escape cannot be ruled out even over close distances. PPE is therefore absolutely essential. BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 34: Gear Oil
The gears are filled with lubricant grease (Gearmaster LX00 (Lubritech) or similar) by the manufacturer. The filling must only be replaced when disassembling and cleaning the gears. To do this, open the sealing plugs shown in green in the figure below. Main gear Reduction gear BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 35: Open Reservoir Lid
4 weeks. The filter is disassembled to access the filter element as shown in the figure below. When assembling, the screw is hand-tightened. Complete filter Item no.: 39111F259 Replacement filter cartridge Item no.: 73671F107 BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 36: Cleaning
Keep the reservoir closed during cleaning. The cleaning agent or cleaning water must not mix with lubricant in the reservoir. Do not use aggressive cleaning agents. The inside of the reservoir does not need to be cleaned regularly when it is used as intended. BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 37: Troubleshooting, Fault Elimination And Repair
Loss of warranty claims possible Loss of ATEX approval Any repair work may only be carried out by an authorised specialist company or by the manufacturer (Delimon). Always contact Delimon’s Customer Service first if malfunctions or damage occur(s). BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 38: Disassembly, Decommissioning And Disposal
➢ Dismantle electrical components (when disposing of them, follow instructions according to the locally applicable regulations and guidelines, e.g. 2012/19/EU – WEEE2). ➢ Dispose of the pump (or have it disposed of) according to local regulations and guidelines. BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 39: Documents And Drawings
If required documents are not available, please get in touch with your contact or our Customer Service. Otherwise, the pump documentation is considered to be incomplete. Annexes 12.1 Declaration of CE conformity 12.2 Declaration of ATEX conformity 12.3 Motor data sheet 12.4 Motor Declaration of ATEX conformity 12.5 Level sensor ATEX Declaration of Conformity BIJUR DELIMON INTERNATIONAL BA_2020_1_GB_FAX_FBX... -
Page 43: Annex 12.3: Motor Data Sheet
DATENBLATT FÜR 3-PHASEN-DREHSTROM-MOTOREN: IEC BAUREIHE DATA SHEET FOR ASYNCHRONOUS THREEPHASE INDUCTION MOTORS: IEC SERIES CEMP Kunde / Customer Angebot / Offer : 50000776 Anlage / Plant Tradurre - DESIGN DATA Mechanische Schutzart Motorgehäuse / Frame II2GD Ex db eb IIC & Extb IIIC T135°C Db IP65 II2GD Anschlusskasten / Terminal box... -
Page 45: Annex 12.4: Motor Declaration Of Atex Conformity
CERTIFICATE EU-TYPE EXAMINATION CERTIFICATE Equipment or Protective System intended for use in potentially explosive atmospheres Directive 2014/34/EU EU-Type Examination Certificate number: TÜV IT 14 ATEX 050 X Rev.4 Equipment or Protective System: single and 3 phase asynchronous electric motors and brake motors series AC..r, DC/HC..r, size 65÷315L Manufacturer: Cemp S.r.l.
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