Bijur Delimon FZ-A pump Operating Manual
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Summary of Contents for Bijur Delimon FZ-A pump
- Page 1 Operating manual FZ-A pump BA_2020_1_GB_FZ-A (rev. B) Last updated: April 2020 BIJUR DELIMON INTERNATIONAL...
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Page 2: Table Of Contents
3.7.7 Drive with a free shaft end (with a reduction gear) ..........................21 3.7.8 Drive with a flange motor and reduction gear ............................21 3.7.9 Drive with a motor flange and reduction gear ............................22 3.7.10 Drive with pendulum lever .................................... 22 3.7.11 Reservoir ..........................................24 BIJUR DELIMON INTERNATIONAL... - Page 3 11. Documents and drawings ......................................39 12. Annexes ............................................. 40 Annex 12.1: Declaration of conformity ..................................40 Annex 12.2: Overview of the spare part kits ................................42 Annex 12.3: Illustration of the FZ pump’s symbols according to DIN ISO 1219-1/-2/-3 ................47 BIJUR DELIMON INTERNATIONAL...
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Page 4: Introduction
Please refer to our General Terms and Conditions for warranty information Disclaimer The manufacturer is not liable for damage caused by Unintended use Failure to comply with this operating manual Unauthorised modification of the product Use of non-genuine DELIMON spare parts BIJUR DELIMON INTERNATIONAL... -
Page 5: Abbreviations
The use of substances that are classified as hazardous (according to the CLP Regulation 1272/2008) is only allowed following consultation with and written confirmation from Delimon. The use of any media that enters into food is not permitted. BIJUR DELIMON INTERNATIONAL... -
Page 6: Warnings, Signs And Symbols
Earth before use Warning – possibility of injuries Keep closed due to pressure injection Combined warnings: WARNING WARNING Danger Danger Example of a hazard warning Example of a hazard warning, with information about how to avoid it BIJUR DELIMON INTERNATIONAL... -
Page 7: General Safety Instructions
Label individual parts after disassembly to avoid mixing them up. Note: DELIMON holds qualified training courses to ensure maximum safety and efficiency. Please get in touch with your contact or the DELIMON service address for further information . BIJUR DELIMON INTERNATIONAL... -
Page 8: Safety Instructions For The Operating Company
Information sign: only pour clean lubricant into the reservoir All labels on the pump must be legible at all times. 2.9 Type plate The type plate contains important specifications for identifying the pump. This must always be legible. BIJUR DELIMON INTERNATIONAL... -
Page 9: General Safety Instructions For Handling Lubricants
The product’s operating temperature or the ambient temperature must also be taken into account. Bijur Delimon takes the lubricant specification into account during the project planning process and when selecting suitable central lubrication components. If it does not have any relevant experience with regard to the compatibility of given lubricants, Bijur Delimon also offers preliminary tests to assess the compatibility. -
Page 10: Product Modifications
Failure of prescribed maintenance and repair methods People being put at risk due to electrical, mechanical and chemical effects The environment potentially being polluted due to hazardous substances leaking Failure to observe the safety instructions may lead to any claims for damages lapsing. BIJUR DELIMON INTERNATIONAL... -
Page 11: Residual Risks
12 outlets due to a special design. The FZ-A pump also offers a variety of drive options. The standard flange-mounted motor, which can be put to universal use, can be combined with various gear ratios to optimally adjust the pump running time and delivery volume to customer requirements. The pump can also be configured with a motor flange only (for a motor that the customer has procured themselves), a free shaft end or a pendulum lever for a mechanical eccentric drive. -
Page 12: Technical Data
17 kg approx. 21 kg without motor approx. 9 kg approx. 10 kg approx. 12 kg approx. 16 kg Pressure limitation valve(s) (recommended) with 160 or 200 bar Optional accessories: Ultrasonic level switch with 3 switching points BIJUR DELIMON INTERNATIONAL... -
Page 13: Dimensions
Reduction gear and motor flange (coupling Ø: 11) 30 litres Reduction gear (shaft diameter: 16) Reduction gear Pendulum lever Free shaft end (shaft Ø: 20) Detailed dimensions for the individual drive variants can also be found section 3. BIJUR DELIMON INTERNATIONAL... -
Page 14: Setting Up The Pump
3.6.2 Drive variants The FZ pump is configured with a flange-mounted three-phase motor as standard. If the drive is to be provided by the customer, the FZ pump offers additional options with interfaces to external mechanical drives. BIJUR DELIMON INTERNATIONAL... -
Page 15: Reservoir Variants
The available installation space is also a selection criterion. 15 / 30 l 2.5 l 15 l 30 l with support (Default) For 15 and 30 litre reservoirs, we advise using a reservoir support if the pump is exposed to vibrations or acceleration. BIJUR DELIMON INTERNATIONAL... -
Page 16: Accessories
We generally recommend pressure limitation at each outlet to protect the pump and downstream components, which may only be approved for 160 bar. Filling valve Ultrasonic level switch Pressure limitation valve (160 or 200 bar) BIJUR DELIMON INTERNATIONAL... -
Page 17: Technical Details
3.7.2 Outlet location and labelling The FZ-A pump can be configured with up to 12 outlets. Depending on the outlet quantity, the pump body either has one row of outlets (up to 6) or two rows of outlets (7-12), one above the other. Open outlets are protected with a red sealing plug when delivered. - Page 18 (24 mm apart). In this case, the outlet volume can only be adjusted in pairs. This means that regulation at outlet 1 also inevitably applies to outlet 7 below, too. Setting spindle(s) Example: Pump body 6 outlets Example: Outlet numbering Pump body 12 outlets BIJUR DELIMON INTERNATIONAL...
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Page 19: Delivery Volume Per Outlet
3.7.4 Adjusting the delivery volume: The FZ-A pump has 1 to 6 setting spindles depending on the configuration. If there are more than 6 outlets, a setting spindle controls the delivery volume of the two outlets positioned one above the other. Engraved arrows clearly indicate the spindle –>... -
Page 20: Drive Types In General
Depending on the main gear’s ratio, the drive speed may be 30 to 500 rpm. Example: FZA02B06OD00 Detailed dimensions: Drive shaft: Max. drive speed: Ratio: 3:1 -> 30 rpm Ratio: 12:1 -> 120 rpm Ratio: 25:1 -> 250 rpm Ratio: 50:1 -> 500 rpm BIJUR DELIMON INTERNATIONAL... -
Page 21: Drive With A Free Shaft End (With A Reduction Gear)
3: approx. 0.19 cm / min -> 11.5 cm * May vary slightly in the range of 1,300 – 1,370 4: Ratio: 1420:1 4: approx. 0.1 cm / min -> 6 cm rpm when using other motors BIJUR DELIMON INTERNATIONAL... -
Page 22: Drive With A Motor Flange And Reduction Gear
Never reach into the pendulum lever’s working area and its drive fixture while the machine is running. The fixture for pendulum lever operation must be designed so that the pendulum lever is moved equally and max. 50° in both directions. BIJUR DELIMON INTERNATIONAL... - Page 23 Ratio: 12:1 -> 72 / min Ratio: 25:1 -> 150 / min Ratio: 50:1 -> 300 / min Sketch of the sample drive: ATTENTION Pump damage possible The feed piston’s maximum rotation speed with the pendulum lever drive is: 6 rpm BIJUR DELIMON INTERNATIONAL...
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Page 24: Reservoir
On the one hand, this is a safety measure to prevent anyone from reaching in during operation. On the other hand, it protects against contamination or foreign objects in the lubricant. The 15 l and 30 l versions are available with a reservoir support and a base plate as an option. They have following dimensions and mounting sizes: BIJUR DELIMON INTERNATIONAL... -
Page 25: Level Switches (Accessories)
Protection class IP65 Approvals: Certified by China Compulsory Certification (CCC) Dimensioned drawing: Tightening torques: A separate operating manual with programming instructions and additional technical details with the code: OM_20XX_X_E_76951_6011 is supplied with the level switch when ordered. BIJUR DELIMON INTERNATIONAL... -
Page 26: Pressure Limitation (Accessories)
Note: In the event of overpressure, lubricant escapes at high pressure from the pressure limitation valve’s opening. Especially when using oil or other low-viscosity lubricants, it must be expected that a small volume (drops) of oil will splash out in the near- distance range. BIJUR DELIMON INTERNATIONAL... -
Page 27: Filling Valve (Accessories)
Valve Red.nipple 1-> 1/2” Red.sleeve 1-> 1/2” 73490-2253 73461-3664 GE20 1/2” 73442-1983 GE20 1/2” Line filter PN100 R1/2” 73442-1983 73675F001 Further instructions for filling the reservoir can be found in the section entitled ‘Commissioning’. BIJUR DELIMON INTERNATIONAL... -
Page 28: Coding And Order Sample
3.8 Coding and order sample Pump type Code: 06 B 13 A FZ-A pump Number of outlets Outlets: 1 / 2 / 3 … 12 01 / 02 / 03 … 12 Revision Level B Drive type: pendulum lever Ratio: 3:1 / 12:1 / 25:1 / 50:1... -
Page 29: Transport, Handling And Storage
Ensure protection against severe contamination or moisture to ensure that the type plate and warning notices are permanently legible. If all of the above conditions are met, a central installation location is preferred for short line distances. BIJUR DELIMON INTERNATIONAL... -
Page 30: Minimum Installation Dimensions
Damage or blockages in the lubrication system possible It is essential to check and clean (e.g. by blowing out) pipelines for dirt and chips before assembly and after each sawing or cutting operation. Protect stored pipe lengths from contamination with closing caps. BIJUR DELIMON INTERNATIONAL... -
Page 31: Electrical Connection
Check the lubricant reservoir, lubricant and filling aids for contamination and clean them if necessary. Bearing damage due to undersupply possible Manually fill the bearings and lubrication line before assembly to ensure the lubricant supply after commissioning BIJUR DELIMON INTERNATIONAL... -
Page 32: Commissioning The Pump Or Lubrication System
Vent the system (see 5.6). If lubricant distributors are used, please refer to the information in the relevant assembly manual. Predefined lubrication intervals must be verified and maybe corrected, based on the actual delivery volumes (also see 5.8). Safety equipment installed by the customer (e.g. emergency shutdown switches) must be tested during commissioning. BIJUR DELIMON INTERNATIONAL... -
Page 33: Determining Running And Break Times
Suitable for a large number of lubrication points Large proportions can be achieved Suitable distributors for progressive systems: M2500 ZP-A ZP-B The QR code on the left takes you to the Download area for the relevant product documentation. BIJUR DELIMON INTERNATIONAL... -
Page 34: Operation
Regulate access to lubricant supplies and responsibility for filling! If necessary, clean auxiliary manual filling aids (e.g. shovel, trowel) after each filling process to prevent dirt from sticking! Do not leave the reservoir lid open! BIJUR DELIMON INTERNATIONAL... -
Page 35: Shutting Down The Pump
Set the pressure limitation valve to 200 bar. Switch on the pump and monitor the pressure. The pressure should reach 200 bar after a few seconds of operation. Lubricant must then slowly escape from the downstream pressure limitation valve at the outlet. BIJUR DELIMON INTERNATIONAL... -
Page 36: Relieving The System Pressure
Remove any leaked lubricant immediately. CAUTION Skin irritation possible Avoid contact between the skin and lubricants at all costs. Wear PPE. Following contact with the skin, wash lubricant off immediately. Observe the lubricant manufacturer’s safety data sheet. BIJUR DELIMON INTERNATIONAL... -
Page 37: Cleaning
Keep the reservoir closed during cleaning. The cleaning agent or cleaning water must not mix with lubricant in the reservoir. Do not use aggressive cleaning agents. The inside of the reservoir does not need to be cleaned regularly when it is used as intended. BIJUR DELIMON INTERNATIONAL... -
Page 38: Troubleshooting, Fault Elimination And Repair
Always contact Delimon’s Customer Service first if malfunctions or damage occur(s). Numerous spare parts kits are available for the FZ pump (see the overview in the annex). A stock of suitable spare parts speeds up repair measures on site and minimises downtimes where necessary. BIJUR DELIMON INTERNATIONAL... -
Page 39: Disassembly, Decommissioning And Disposal
(required for the level switch accessory option) Drawings of the individual spare parts kits (if required) If required documents are not available, please get in touch with our Customer Service. Otherwise, the pump documentation is considered to be incomplete. BIJUR DELIMON INTERNATIONAL... -
Page 40: Annexes
12. Annexes 12.1 Declaration of conformity 12.2 Overview of the spare parts kits 12.3 Illustration of the FZ pump’s symbols according to DIN ISO 1219-1/-2/-3 Annex 12.1: Declaration of conformity BIJUR DELIMON INTERNATIONAL... -
Page 42: Annex 12.2: Overview Of The Spare Part Kits
Annex 12.2: Overview of the spare part kits FZ-A FZ-B item no. denomination Rev. A Rev. B Rev. A Rev. B FZAETA0001 SP-kit loose parts pendulum lever oder reduction gear FZAETA0002 SP-kit for pump body FZ ... - Page 43 Annex 12.2: Overview of the spare part kits FZ-A FZ-B item no. denomination Rev. A Rev. B Rev. A Rev. B FZAETB0016 SP-kit pump body FZ-A 12 outlets, 0,1 cm3 FZAETB0017 SP-kit pump body FZ-A 6 outlets, 0,2 cm3 ...
- Page 44 Annex 12.2: Overview of the spare part kits FZ-A FZ-B item no. denomination Rev. A Rev. B Rev. A Rev. B FZAETB0037 SP-kit reduction gear i 30:1 - drive option pos. 5 FZAETB0041 SP-kit reduction gear i 30:1 - drive option pos. 1,2,4 ...
- Page 45 Annex 12.2: Overview of the spare part kits FZ-A FZ-B item no. denomination Rev. A Rev. B Rev. A Rev. B FZAETA0073 SP-kit maintenance kit - reservoir FZAETB0073 FZAETA0074 SP-kit maintenance kit - sealings ...
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Page 47: Annex 12.3: Illustration Of The Fz Pump's Symbols According To Din Iso 1219-1/-2/-3
Annex 12.3: Illustration of the FZ pump’s symbols according to DIN ISO 1219-1/-2/-3 Note: This drawing is also available as a .dwg file on request. BIJUR DELIMON INTERNATIONAL...
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