Bijur Delimon CLP Operator's Manual

Bijur Delimon CLP Operator's Manual

Cartridge lube pump

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Operators Manual
Cartridge Lube Pump
36917 r#1

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Summary of Contents for Bijur Delimon CLP

  • Page 1 Operators Manual Cartridge Lube Pump 36917 r#1...
  • Page 2: Table Of Contents

    © Copyright Bijur Delimon International 2018. virtually zero waste, contamination free, Bijur Delimon International reserves the right to easy to transport, and no requirement for update or improve the technical specifications for this support equipment to assist in handling product without prior notice.
  • Page 3: Technical Data

    2 x 8.5 Dia. holes, 306 center dimension Option A Option B Option C Option M Option N Height (mm)(loaded condition) Weight (excluding cartridge) 4.7 kg (10.4lbs) 4.4 kg (9.7lbs) 3.9 kg (8.6lbs) 4.0 kg (8.8 lbs) Overhead Clearance (mm) BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL 36917 r#1...
  • Page 4: How To Order & Styles

    Controls F— Terminal Strip G— Controller Example: To order a Cartridge Lube Pump 24VDC that uses standard 14oz. grease cartridges, controller with cable gland connectors and a Mobile Finish, use Part #CLP-A2GXM. Pump Cartridge Styles OPTION A OPTION B OPTION C...
  • Page 5: Cartridge Types

    Follower Cap on Inlet (remains in cartridge) Follower Cap on Inlet (remains in cartridge) The table below summarizes the benefits of each of these cartridges, when used in the CLP and should assist in deciding which type of cartridge to use for your particular application...
  • Page 6: Installation/Start-Up & Mounting

    Mounting & Installation/Start-up Mounting CLP should be mounted horizontally, via the 2 mounting lugs on the baseplate of the pump. Mounting Centers: 306 mm Mounting Bolts: M8 or 5/16” (Lengths dependent on the specific installation) Use of flat & locking washers is also recommended.
  • Page 7: Loading A Cartridge

    CLP. Type B 1. Ensure the appropriate thread adaptor is threaded tight to the base of the CLP to provide the necessary seal on the gasket underneath. Orientation of the thread adaptor after installation is not important.
  • Page 8: Replacing A Cartridge

    3. Withdraw empty cartridge and discard carefully. 4. Carry out the steps outlined in “Loading a Cartridge” for Type A. 5. For Controller models, the “R” button must be pressed to resume CLP operation. Type B 1. Unscrew the cartridge from the CLP.
  • Page 9: Configuring A System

    The CLP may be used in conjunction with lubrication divider valves to progressively apply grease to individual lube points. Consideration should be given to the number of lube points, the size and length of the feed tube from the CLP to the divider valve and the size and length of the tubes to the individual lube points.
  • Page 10: Pump Connections

    Pump Connections Item No. Description G1/4” Outlet Port (1/4BSPP) G1/4” Outlet Port (1/4BSPP) Alternate location (Only 1 can be used) Relief Valve Assembly (Including Pin) Bleed Valve Assembly Pressure Gauge BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL 36917 r#1...
  • Page 11: Electrical Connections

    9. Terminal 6,8 for -vdc supply to all switches All wiring labels are adhered to the underside of the motor cover of the CLP. For Options Y & Z, external labels may be found overhead the connectors. The wiring diagram labels and the external connector labels for all the available options are given in the next section.
  • Page 12: Wiring

    Wiring NO CONNECTORS (OPTION X) TERMINAL STRIP MODELS (OPTION F) CLP- A _ F X _ and CLP-B_F X_ CLP-C_F X _ NO CONNECTORS (OPTION X) CONTROLLER MODELS (OPTION G) CLP-A_GX_ and CLP-B_GX_ CLP-C_GX_ BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL 36917 r#1...
  • Page 13 Wiring DIN CONNECTOR (OPTION Y) TERMINAL STRIP MODELS (OPTION F) CLP- A_FY_ and CLP-B_FY_ CLP-C_F Y _ INTERNAL WIRING INTERNAL WIRING CONNECTOR PIN-OUTS CONNECTOR PIN-OUTS BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL 36917 r#1...
  • Page 14 Wiring DIN CONNECTOR (OPTION Y) CONTROLLER MODELS (OPTION G) CLP-A_GY_ and CLP-B_GY_ CLP-C_GY_ INTERNAL WIRING INTERNAL WIRING CONNECTOR PIN-OUTS BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL 36917 r#1...
  • Page 15 Wiring DIN + M12 CONNECTOR (OPTION Z) TERMINAL STRIP MODELS (OPTION F) CLP- A_FZ_ and CLP-B_FZ_ CLP-C_FZ _ INTERNAL WIRING INTERNAL WIRING CONNECTOR PIN-OUTS CONNECTOR PIN-OUTS BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL 36917 r#1...
  • Page 16 Wiring DIN + M12 CONNECTOR (OPTION Z) CONTROLLER MODELS (OPTION G) CLP-A_GZ_ and CLP-B_GZ_ CLP-C_GZ_ INTERNAL WIRING INTERNAL WIRING CONNECTOR PIN-OUTS BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL 36917 r#1...
  • Page 17: Controller Programming

    + Furthermore, If a low level fault is signalled, and the cartridge replaced, the “R” button must be depressed, in order to resume operation. (A power reset is not sufficient, as the low level fault is held in memory) BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL 36917 r#1...
  • Page 18 Example 1 – Configure CLP for Timer Mode 30 seconds on, and 4 hours off Open protective flap on motor cover to access the programming keys. Hold down the S and R keys until the d mode is flashing.
  • Page 19 Cycle Control Mode (d 3) Continued Example 2 – Configure CLP for Cycle Switch Mode 5 cycles on, and 60 minutes off (expect cycles to be complete in max. 2 minutes) Open protective flap on motor cover to access the programming keys.
  • Page 20: Controller Programming

    (Mode d3 - Progressive) Cycle switch did not activate within monitor time. • ”EE”-Internal memory failure (Checked at power up) No recovery. Turn off power and try again. If problem persists, replace control. • ”LLPP”-”Green LED” -Low Voltage Check and apply correct voltage BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL 36917 r#1...
  • Page 21: Accessories

    AR5114 Straight R1/8 PTC 80 bar AR5203 Straight M10X1T PTC 80 bar AR5194 Elbow Swivel 1/8NPT PTC 80 bar AR5130 Elbow Swivel R1/8 PTC 80 bar AR5222 Elbow Swivel M10X1T PTC 80 bar BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL 36917 r#1...
  • Page 22: Accessories

    AR1736C Elbow (for PTC fitting) (Used with AF240/34962) MISCELLANEOUS ADAPTERS & WASHERS BDI P.N. DESCRIPTION AR351 Thread reducer G1/4-G1/8 AR5045 Composite Seal G1/4 AR5195 PVB / PVBM Divider Outlet Fitting PTC X 6mm BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL 36917 r#1...
  • Page 23: Service Parts

    Sump Gasket 70641 Reservoir Assembly (Option A) 71661 Cartridge Adaptor (Option B) 70983 Cartridge Adapter (Option C) 71526 Plastic PG7 Plug 70992 Bleed Plug Assembly 70974 Protection Plate 71613 (OPTION B) (OPTION C) BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL 36917 r#1...
  • Page 24: Dimensions

    (OPTION C) BOTTOM VIEW PRESSURE GAUGE LOW LEVEL (OPTION A&B) DIN CONN BLEED PLUG ASSEMBLY RELIEF VALVE OUTLET CABLE GLAND- ALTERNATE PG7 PLUG LARGE OUTLET CABLE CABLE GLAND- GLAND- SMALL MEDIUM (OPTION X) BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL 36917 r#1...
  • Page 25: Maintenance

    Check for wear of the connecting rod mechanism and that pins/clips are present. Check security of lock nut and retighten as necessary. Re-apply grease on both pivot points once more of the connecting rod Check sump gasket still intact, replace as necessary. BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL 36917 r#1...
  • Page 26: Troubleshooting

    Check switch is functioning ok No switch signal received by controller within EEcY displayed on controller Check wiring from switch to CLP is correct preset time Check that system is operating switch. Check that controller monitor time PXXX (in seconds) appropriate for system D2 mode has inadvertently been set.
  • Page 27: Notes

    Notes BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL 36917 r#1...
  • Page 28: Morrisville, Nc

    Innovators of engineered lubrication technology since 1872 Bijur Delimon International has ISO 9001:2015 quality certified manufacturing facilities around the world, so your centralized lubrication system meets the highest industry quality standards. It’s all part of our commitment to quality and customer service.

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