Section 6 - Battery Service & Testing - Snapper SPLH141KW Safety Instructions & Operator's Manual

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SECTION 6 - BATTERY SERVICE & TESTING
WARNING
Shield
the
positive
terminal
with
terminal
cover
located on battery harness. This prevents metal from
touching the positive terminal,
which could cause
sparks.
Cables
must
be
connected
to
battery
terminals in the proper position. RED (Positive) cable
must go to the ( + ) terminal. BLACK (Negative) cable
must go to the ( - ) terminal.
6.1
BATTERY
REMOVAL
1.
Remove battery retainer.
2.
Slide terminal cover away from positive terminal.
3.
Observe and note cable positions on battery
4.
Disconnect
cables
from
battery
terminals,
disconnecting
BLACK
(Negative)
cable
first, then
disconnect RED (Positive) last. Retain mounting bolts
and nuts.
6.2
BATTERY
INSTALLATION
1.
Position battery into battery compartment.
2,
Connect cables to battery terminals.
Connect RED
(Positive)
cable first. Connect
BLACK
(Negative)
cable last.
3.
Reinstall battery retainer and positive terminal cover.
6.3
BATTERY
SERVICE
1.
Remove battery.
2,
Place battery in a well ventilated
area on a level
surface.
3.
Using distilled water, refill cells as required to cover
cell plates of which can also be seen through the
plastic battery case.
4.
With cell caps removed, connect battery charger to
battery terminals. RED to positive (+) terminal and
BLACK to negative (-) terminal.
5.
Slow charge
battery at 1 amp for 10 hours. An
alternative fast charge should be no more than 2.5
amps for four hours.
6.
If battery will not accept charge or is partially charged
after 10 hours of charging at 1 amp, replace with
new battery.
WARNING
The electrolyte
(acid) produces
a highly explosive
gas. Keep all sparks, flame and fire away from area
when charging battery
or when handling electrolyte
or battery.
Electrolyte
(acid) is a highly corrosive
liquid. Wear
eye protection.
Wash
affected
areas
immediately
after having eye or skin contact with
electrolyte
(acid).
Battery acid is corrosive.
Rinse
empty acid containers with water and mutilate before
discarding.
If acid
is spilled on battery,
bench,
or
clothing,
etc., Flush with clear water and neutralize
with baking soda.
State of Charge
100% Charged w! Sulfate Stop
100% Charged
75% Charged
50% Charged
25% Charged
0% Charged
Battery
Condition
Syringe
Hydrometer
1.280
1.265
1.210
1.160
1.120
Less than 1.100
Chart
Digital Voltmeter
12.80v
12.60v
12.40v
12.10v
11.90v
Less than 11.80v
Five Ball Hydrometer
Five Balls Floating
Four Balls Floating
Three Balls Floating
Two Balls Floating
One Ball Floating
Zero Balls Floating
6.4
BATTERY
TESTING
There
are two types of battery tests:
Unloaded
and
Loaded. The unloaded test is the procedure that will be
discussed.
It's the simplest and most commonly used.
An
unloaded
test
is
made
on
a
battery
without
discharging current. To perform unloaded testing, check
charge condition using either a hydrometer or voltmeter.
1.
Using a voltmeter, voltage readings appear instantly
to show the state of charge. Remember to hook the
positive lead to the battery's positive terminal, and the
negative lead to the negative terminal.
2,
A hydrometer measures the specific gravity of each
cell. The specific gravity tells the degree of charge;
generally, a specific gravity of about 1.265 to 1.280
indicates full charge. A reading of 1.230 to 1.260
indicates
the
battery
should
be
charged
before
testing. The chart on the next page shows the charge
level as measured by syringe float hydrometer, digital
voltmeter and five ball hydrometer.
23

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