Snapper SPLH152KW, SPLH172KW, SPA361, SPA481, SPA521, SPA611 Safety Instructions & Operator's Manual
Snapper SPLH152KW, SPLH172KW, SPA361, SPA481, SPA521, SPA611 Safety Instructions & Operator's Manual

Snapper SPLH152KW, SPLH172KW, SPA361, SPA481, SPA521, SPA611 Safety Instructions & Operator's Manual

Pro hydro walk behind mowers mid-size series 2
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Safety Instructions & Operator's Manual for
MODEL DESIGNATION
MODEL TYPE
MODEL OPTION
DRIVE SYSTEM TYPE
S – Snapper Commercial Model
P – Pro Mid Size Model
L - Loop Type Handle Model
H – Hydro Drive System
A – Adjustable Cutting Deck
Thank you for buying a SNAPPER Product! Before operating your PRO WALK BEHIND, read this manual
carefully and pay particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 - 4. Remember
that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful
use in accordance with the operating instructions and common sense!
COPYRIGHT © 2003
SNAPPER PRODUCTS INC.
ALL RIGHTS RESERVED

WALK BEHIND MOWERS

MODEL NUMBER EXPLANATION
S
P
L
ENGINE HORSE POWER
15 – 15.0 Engine HP
36 – 36" Cutting Deck
17 – 17.0 Engine HP
52 – 52" Cutting Deck
POWER UNIT
SPLH152KW
SPLH172KW
H
15
CUTTING DECK WIDTH
48 – 48" Cutting Deck
61 – 61" Cutting Deck
PRO HYDRO
MID-SIZE
SERIES 2
MOWER UNIT
MODELS
2
KW
SERIES DESIGNATION
2 - Series Designation
KW – Kawasaki Engine
MANUAL No. 7-5535 (I.R. 3/18/03)
MODELS
SPA361
SPA481
SPA521
SPA611
ENGINE TYPE
ENGINE HP

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Summary of Contents for Snapper SPLH152KW, SPLH172KW, SPA361, SPA481, SPA521, SPA611

  • Page 1: Walk Behind Mowers

    H – Hydro Drive System A – Adjustable Cutting Deck Thank you for buying a SNAPPER Product! Before operating your PRO WALK BEHIND, read this manual carefully and pay particular attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 - 4. Remember that all power equipment can be dangerous if used improperly.
  • Page 2: Slope Operation

    If you have any questions pertaining to your machine which your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-935-2967).
  • Page 3: Safe Handling Of Gasoline

    IMPORTANT SAFETY INSTRUCTIONS PREPARATION (Continued From Previous Page) 11. Protect yourself when mowing and wear appropriate clothing including safety glasses, long pants, ear protection, hardhat and substantial footwear with good traction. Long hair, loose clothing or jewelry may get tangled in moving parts. 12.
  • Page 4: Important Safety Instructions

    15. Have machine serviced SNAPPER dealer at least once a year and have the dealer install any new safety devices. DO NOT allow untrained personnel to service the machine. 16. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.
  • Page 5: Table Of Contents

    TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS ...2-4 TABLE OF CONTENTS ... 5 SECTION 1 - FAMILIARIZATION ... 6 SECTION 2 – SAFETY MESSAGES, SYMBOLS AND CONTROLS ...7-10 Safety Messages and Symbols...7-9 Engine Controls ... 10 Blade and Traction Controls... 10 TO ROLL MACHINE - Pressure Relief Valve Adjustment ...
  • Page 6: Section 1 - Familiarization

    Study these Follow manuals before operating and keep both handy for future reference. For the nearest SNAPPER dealer in your area, check the yellow pages under the heading LAWN MOWERS. For engine parts and service, look for the engine manufacturer’s dealers under the heading,...
  • Page 7: Section 2 - Safety Messages And Symbols

    SECTION 2 – SAFETY MESSAGES AND SYMBOLS ! IMPORTANT SAFETY AND OPERATING INSTRUCTIONS ! READ, UNDERSTAND AND FOLLOW INSTRUCTIONS AND WARNINGS IN THIS MANUAL, AND ON THE MACHINE, ENGINE AND ATTACHMENTS.
  • Page 8 SECTION 2 – SAFETY MESSAGES AND SYMBOLS BLADES ENGAGED “ON” LEFT TRACTION LEVER BLADES DISENGAGED “OFF” SQUEEZE FOR LEFT TURN ENGINE “STOP” LATCHED KEY SWITCH UNLATCHED NEUTRAL LATCH USE TO LATCH TRACTION LEVERS IN NEUTRAL READ OPERATOR’S MANUAL BLADE SWITCH ENGINE “RUN”...
  • Page 9 SECTION 2 – SAFETY MESSAGES AND SYMBOLS DANGER! ROTATING BLADES KEEP CHILDREN AND OTHERS OUT OF MOWING AREA ENGINE AND COMPONENTS ARE HOT. ALLOW ALL PARTS TO COOL BEFORE ADJUSTING OR WORKING ON MACHINE DANGER! ROTATING BLADES...
  • Page 10: Section 2 - Controls

    SECTION 2 - CONTROLS Before operating, become familiar with all the controls (See Figure 2.1A) and how to use them. Know beforehand how to STOP the Right Hand and Left Hand Traction Wheel Drives, the Mower Blades, and the Engine in preparation for a possible emergency.
  • Page 11: Section 3 - Operating Instructions

    All safety devices must be in place and functioning properly before operating the machine. Perform the following interlock system checks periodically during the operating season. Contact your authorized Snapper dealer if you have questions. DO NOT operate machine if any safety interlock or safety device is not in place and functioning properly.
  • Page 12: Stopping

    SECTION 3 - OPERATING INSTRUCTIONS 3.3 STOPPING IMPORTANT: Squeezing both Traction Levers back past Neutral position will cause the machine to back up. 1. Squeeze both Traction Controls simultaneously towards handle bar until both are in Neutral. Manually engage the Neutral Latch. See Figure 3.2. RIGHT HAND TRACTION LEVER...
  • Page 13: Traction Speed Control

    SECTION 3 - OPERATING INSTRUCTIONS WARNING The SNAPPER Pro Hydro Mowers have a Transport Speed, which allows the machine to travel forward at a speed of 6 MPH - it is NOT to be used while walking! Use the Transport Speed ONLY when the machine is equipped with a Riding Sulky! DO NOT make sharp turns at high speed! The machine has “zero-turn”...
  • Page 14: Mowing And Turning On Hillsides

    SECTION 3 - OPERATING INSTRUCTIONS 3.6 MOWER OPERATION (Continued from Previous Page) 5. While holding both Traction Levers in the neutral position, release the Neutral Latch by squeezing both Traction Levers slightly rearward. 6. Simultaneously (and slowly), release both Traction Levers.
  • Page 15: Handle Height Adjustment

    SECTION 3 - OPERATING INSTRUCTIONS 3.8 HANDLE HEIGHT ADJUSTMENT (Continued from previous page) STEP 3: Insert rod (5/16” diameter x 20” long) through alignment holes in the left and right traction control shift lever arms and the tank support bracket. The rod should pass through both the left and right traction control shift lever arms.
  • Page 16: Cutting Height Adjustment (Fixed Decks)

    SECTION 3 - OPERATING INSTRUCTIONS 3.9 CUTTING HEIGHT ADJUSTMENT (Fixed Decks) The Mower has three methods of adjusting cutting height listed as follows: 1. Moving position of BLADE on cutter spindle shaft. 2. Moving position of CASTER WHEEL on support. 3.
  • Page 17: Adjusting Fixed Deck Attachment

    SECTION 3 - OPERATING INSTRUCTIONS 3.12 ADJUSTING FIXED DECK ATTACHMENT The Mower Deck has four different positions for attaching it to the power unit. The lowest setting provides a cutting height range from 1 1/2” to 2 1/2”, the middle low cut from 2 1/4” to 3 1/4”, the middle high cut from 3”...
  • Page 18: Section 4 - Service

    SECTION 4 - ENGINE TROUBLESHOOTING SYMPTOM PROBLEM Engine Key OFF. does not Fuel Tank empty. start.. Fuel Shut-Off Closed. Engine Throttle Control not at FAST (Rabbit) position. Choke NOT closed. Spark Plug Wire loose or disconnected. Blade Clutch Switch in ON position. Spark Plug bad.
  • Page 19: Service & Lubrication Information

    SECTION 4 - SERVICE & LUBRICATION INFORMATION TRACTION LEVERS Lubricate each with 1-2 shots of grease every 25 hours of operation. INTERLOCK SWITCHES Inspect switches for ease of operation. HYDRAULIC OIL Use SAE 10W-30 Oil. HYDRAULIC FILTER Change Hydraulic Oil and Filter after first 25 hours of operation.
  • Page 20: Service & Lubrication Information

    Grease Caster Wheel Bearings...General Purpose Grease Grease Caster Wheel Pivot ...General Purpose Grease Grease Idler Arm Pivots...General Purpose Grease 200 HOURS Fuel Filter ...Replace with Snapper P/N 1-4359 (Monthly) Check all Fasteners for Proper tightness ...See Torque Specifications Change Engine Oil Filter ...See Engine Manual Clean and Adjust Spark Plugs...See Engine Manual...
  • Page 21: Electric Clutch Adjustment

    1. The Hydraulic Oil and Filter should be changed after the initial 25 hours of use and after every 200 hours of use. Drain both compartments of the hydraulic reservoir completely. Replace filter using genuine Snapper replacement only. Fill reservoir using 1 gallon of SAE10W-30 oil.
  • Page 22: Hydraulic Pump Belt Removal & Installation

    To retain the quality of your Machine, use genuine SNAPPER replacement parts only. Contact your local SNAPPER Dealer for parts and service and service assistance. For the correct part or information for your Machine, always mention Model and Serial Number of Power Unit and mower Attachment.
  • Page 23: Traction Control Neutral Adjustment

    SECTION 4 - SERVICE 4.4 TRACTION CONTROL ADJUSTMENT Traction Control Neutral procedure is sensitive. The following steps and WARNINGS must be followed very carefully. WARNING Several steps of the Neutral Adjustment procedure require that the engine be started. Exercise extreme CAUTION while making adjustments while engine is running to avoid HOT engine components, rotating components, run over or entrapment types of...
  • Page 24: Section 5 - Mower Attachment Service

    SECTION 5 - MOWER ATTACHMENT SERVICE 5.1 CUTTER DECK BELT REMOVAL & INSTALLATION 5.1.1. 36” CUTTING DECK BELT REMOVAL 1. Move Mower onto a smooth, level surface. Turn Ignition Key to STOP position, remove Key, disconnect Spark Plug Wire and secure Wire away from Spark Plug.
  • Page 25: Cutting Blade Service

    See Figure 5.4 for Blade wear limits. DECK BELT 4. Refer to the STANDARD BLADE REPLACEMENT chart above for correct SNAPPER replacement Blades. 5. Should Blades be in acceptable condition, sharpen at 22 to 28 degrees. See Figure 5.5.
  • Page 26: Section 5 - Mower Attachment Service

    5.3 MOWER SPINDLES (Field Serviceable Spindles) BEARING REPLACEMENT In the event that a spindle bearing requires replacement, the SNAPPER Field Serviceable Spindles have been designed so that no special tools or presses are required. 1. Remove belt. Loosen blade nut and remove.
  • Page 27: Section 6 - Battery Service & Testing

    SECTION 6 - BATTERY SERVICE & TESTING WARNING Shield the positive terminal with terminal cover located on battery harness. This prevents metal from touching the positive terminal, which could cause sparks. Cables must be connected to battery terminals in the proper position. RED (Positive) cable must go to the ( + ) terminal.
  • Page 28: New Battery Preparation

    SECTION 6 - BATTERY SERVICE & TESTING 6.5 NEW BATTERY PREPARATION 1. Remove battery from carton. 2. Place battery in a well ventilated area on a level non- concrete surface. 3. Remove battery cell caps. Fill cells as required with electrolyte (purchased separately) to proper level.
  • Page 29: Year Limited Warranty

    For two (2) years from purchase date for the original purchaser's use, SNAPPER, through any authorized SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found upon examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.
  • Page 30 Date of Purchase ________________________________________________________ Retailer_________________________________________________________________ Retailer’s Phone Number _________________________________________________ It is very important that you register your purchase with Snapper to ensure warranty coverage. Please mail your product registration card to: Snapper at P.O. Box 1379, McDonough, Georgia 30253. Or you may register on line at www.snapper.com.
  • Page 31: Primary Maintenance

    PRIMARY MAINTENANCE...
  • Page 32 PRIMARY MAINTENANCE...
  • Page 33 PRIMARY MAINTENANCE...
  • Page 34 PRIMARY MAINTENANCE...
  • Page 35 SERVICE NOTES ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________...
  • Page 36 SERVICE NOTES ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________ ______________________________________________________________________________...
  • Page 37 Read, Understand, and Follow all warnings and instructions in this manual, the engine manual, and on the machine, engine and attachments. If you have any questions about your Snapper product, contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough, GA.

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