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Smartrise HPV900-INDUCTION Startup Manual

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Summary of Contents for Smartrise HPV900-INDUCTION

  • Page 2 Page intentionally left blank...
  • Page 3 Changed cover page New document format Reworked display screen shots to display as viewed Expanded on step by step procedures Replaced Construction section to include wiring to the CXN board December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page i...
  • Page 4 Drive Startup Manual HPV900-Induction Page intentionally left blank Page ii © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...

  • Page 5: Table Of Contents

    Drive Fault/Encoder Fault ......................9 Brake Not Lifting ........................10 Wrong Direction ........................10 Car Moving to Slow or Rough ....................10 Setup Fault One ........................10 Appendix ....................... 11 December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page iii...
  • Page 6 Figure 9: Bypass Term Limits Menu – NO ........................8 Figure 10: Bypass Term Limits Menu – YES ........................8 Figure 11: Main Line Connections ..........................11 Figure 12: Encoder Terminal Location ......................... 12 Page iv © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...
  • Page 7 Drive Startup Manual HPV900-Induction List of Tables Table 1: Terminal Descriptions ............................4 Table 2: Wiring References for Common Encoders ....................... 4 December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page v...
  • Page 8 Drive Startup Manual HPV900-Induction Page intentionally left blank Page vi © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...

  • Page 9: Hpv900-S2 Induction Drive

    Set and verify the equipment matches the job specific parameters for proper operation. See V2 Controller sheet 01 Getting Started Parameter Table for more information. Figure 2: Example of Parameter Table December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page 1...

  • Page 10: Magnetek Parameter Location Reference

    • Rated Motor Curr (FLA – Amps) • Motor Poles • Rated Mtr Speed (RPM) Configure C0 • User Switches – C1 • Motor Rotation • Forward/Reverse • Encoder Connect • Forward/Reverse Page 2 © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...

  • Page 11: Grounding Requirements

    Perform the following to connect power. See V2 Controller sheet 03 Machine Room for job specific information. • Connect main line power to terminal blocks L1/L2/L3. • Connect the ground wire to the yellow/green terminal block next to L1-L3. December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page 3...

  • Page 12: Brake

    Table 2: Wiring References for Common Encoders Industrial IH740 / Encoder Imperial / PG-X3 Magil Accucoder Wachendorff Encoder IH950 (Canada) Red (2) Red (2) Brown (2) Brown Brown Brown Page 4 © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...

  • Page 13: Construction

    If there are two sheave brakes and no rope gripper, go to step 8. b. If there is a rope gripper or single sheave brake, the process ends. 8. Install a jumper between EB and SOUT. December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page 5...

  • Page 14: Powering Up

    A checklist must be completed during the powering up process. Perform the following to power up the drive. 1. Apply external power by closing the main disconnect. 2. Close the two-pole breaker and all pushbutton breakers. Page 6 © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...

  • Page 15: Final Setup

    NOTE: The selected menu within the menu options is shown with a *. 1. Toggle the Inspection/Normal switch to Inspection. 2. On the Smartrise Machine Room board, press the left arrow (ESC) button several times to get to the MAIN SCREEN.

  • Page 16: Figure 7: Setup Menu - Misc

    9. Scroll right and press Enter to save. 10. Press the left button several times to get to the MAIN SCREEN. 11. Verify the LCD displays Construction Mode on the MAIN SCREEN. Page 8 © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...

  • Page 17: Operation

    No Faults Make sure the car is moving without triggering a fault either on the Smartrise SRU board or the drive. If the SRU board displays a drive fault, look at the drive to see what the fault is. See Drive Fault/Encoder Fault for troubleshooting drive fault.

  • Page 18: Brake Not Lifting

    If the car is moving in the wrong direction, check the following: • On the Smartrise controller board make sure that IO 521 comes on when commanding the UP direction and IO 522 comes on when commanding the DOWN direction.

  • Page 19: Appendix

    Drive Startup Manual HPV900-Induction Appendix The figures below show the Main Line and Encoder terminal locations. Figure 11: Main Line Terminal Locations December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page 11...

  • Page 20: Figure 12: Encoder Terminal Location

    Drive Startup Manual HPV900-Induction Figure 12: Encoder Terminal Location Page 12 © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...

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