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Smartrise KEB-INDUCTION Startup Manual

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Summary of Contents for Smartrise KEB-INDUCTION

  • Page 2 Page intentionally left blank...
  • Page 3 Reworked display screen shots to display as viewed Expanded on step by step procedures Replaced Construction section to include wiring to the CXN board Update Accucoder encoder wiring December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page i...
  • Page 4 Drive Startup Manual KEB-Induction Page intentionally left blank Page ii © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...

  • Page 5: Table Of Contents

    Appendix 1 Main Line Terminal and Encoder Card Location ........11 Appendix 2 KEB Programming Menu ..............13 Appendix 3 Advanced Troubleshooting ..............14 Starting Over (Defaulting Drive) ..................... 14 Vibration ..........................14 December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page iii...
  • Page 6 Drive Startup Manual KEB-Induction Motor Noise ........................... 14 Motor Not Running When Given Command ................15 Page iv © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...
  • Page 7 Figure 12: SPEEDS & SLOWDOWNS Menu – Inspection Speed ..................7 Figure 13: Inspection Speed Menu ..........................8 Figure 14: Main Line Terminal Locations ........................11 Figure 15: Encoder Card Location ..........................12 December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page v...
  • Page 8 Drive Startup Manual KEB-Induction List of Tables Table 1: Wiring References for Common Encoders ....................... 3 Table 2: Parameter Groups ............................13 Page vi © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...

  • Page 9: Keb Drive

    Figure 2: Example of Parameter Table Scroll through the motor parameters and verify that they are set to the motor nameplate values prior to performing the Motor Learn procedure. December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page 1...

  • Page 10: Grounding Requirements

    Perform the following to connect power. See V2 Controller sheet 03 Machine Room for job specific information. • Connect main line power to terminal blocks L1/L2/L3. • Connect the ground wire to the yellow/green terminal block next to L1-L3. Page 2 © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...

  • Page 11: Brake

    Black Blue Orange (5) Yellow (5) Gray (5) Gray Gray Green (8) Orange (8) Red (8) Violet DATA /DATA CLOCK /CLOCK SHIELD Shield Shield Shield Shield Shield Shield December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page 3...

  • Page 12: Construction

    If there is a rope gripper or single sheave brake, the process end. 8. Install a jumper between EB and SOUT. Figure 4: Example of Construction Wiring Page 4 © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...

  • Page 13: Powering Up

    Perform the following to power up the drive. 1. Apply external power by closing the main disconnect. 2. Close the two-pole breaker and all pushbutton breakers. 3. Verify the LCD on the Smartrise board and the KEB drive powers up. Figure 5: Breakers Final Setup Perform the following to set the Bypass Term Limit.

  • Page 14: Figure 7: Setup Menu - Misc

    9. Scroll right and press Enter to save. 10. Press the left button several times to get to the MAIN SCREEN. 11. Verify the LCD displays Construction Mode on the MAIN SCREEN. Page 6 © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...

  • Page 15: Keb Motor Learn

    Drive Startup Manual KEB-Induction KEB Motor Learn Smartrise programs the KEB drive with factory defaults to properly communicate with the controller. After factory testing, customer motor data (from customer’s EDF) is programmed into the drive to provide an easier “out of box” installation.

  • Page 16: Encoder Synchronization

    3. Turn on the BR and EBR breakers and return the inspection speed to factory setting on the controller. SETUP OF THE ENCODER LEARN IS NOW COMPLETE. Page 8 © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...

  • Page 17: Operation

    No Faults Make sure the car is moving without triggering a fault either on the Smartrise SRU board or the drive. If the SRU board displays a drive fault, look at the drive to see what the fault is. See Drive Fault/Encoder Fault for troubleshooting drive fault.

  • Page 18: Brake Not Lifting

    If the car is moving in the wrong direction, check the following: • On the Smartrise controller board make sure that IO 521 comes on when commanding the UP direction and IO 522 comes on when commanding the DOWN direction.

  • Page 19: Appendix 1 Main Line Terminal And Encoder Card Location

    Appendix 1 Main Line Terminal and Encoder Card Location The figures below show the show the Main Line and Encoder Card locations. Figure 14: Main Line Terminal Locations December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page 11...

  • Page 20: Figure 15: Encoder Card Location

    Drive Startup Manual KEB-Induction Figure 15: Encoder Card Location Page 12 © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...

  • Page 21: Appendix 2 Keb Programming Menu

    LA01 - LA40 Analog I/O Defines and adjusts the analog inputs and outputs. Defines the functionality of the relay and solid-state LO01 - LO20 Outputs drive outputs. December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page 13...

  • Page 22: Appendix 3 Advanced Troubleshooting

    5. Navigate to US05 and select Write Configuration to Drive. Perform the following to re-load OEM values (Programmed by Smartrise). • Go to US05 and select Restore OEM Defaults to reload Smartrise settings. Vibration If any vibration occurs: •...
  • Page 23 1. Verify paramter LI.01 is set to NPN in order for the drive to receive signals from the controller. 2. Verify parameters LF.41 through LF.43 are set to the correct value. See V2 Controller sheet 04 Drive and Motor Parameter table. December 17, 2019 ©2019 Smartrise Engineering, Inc. All Rights Reserved Page 15...
  • Page 24 Drive Startup Manual KEB-Induction Page intentionally left blank Page 16 © 2019 Smartrise Engineering, Inc. All Rights Reserved December 17, 2019...

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