Smartrise Magnetek HPV900-S2 Drive Startup Manual

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D
S
RIVE
TARTUP
M
ANUAL
Magnetek HPV900-S2 Drive
PM Motor Installation

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Summary of Contents for Smartrise Magnetek HPV900-S2 Drive

  • Page 1 RIVE TARTUP ANUAL Magnetek HPV900-S2 Drive PM Motor Installation...
  • Page 2: Controller Grounding Requirements

    CONTROLLER GROUNDING REQUIREMENTS NOTE – For the controller to function properly it is very important to provide proper building ground connections to the controller. Examples of a proper building-to-controller ground connection is to attach the ground cable to: • The street side of the incoming water main. •...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS CONTROLLER GROUNDING REQUIREMENTS........... 2 TABLE OF CONTENTS ....................3 MAGNETEK HPV900S2 DRIVE ................4 WIRING ................................. 5 CONSTRUCTION ............................... 6 CONSTRUCTION CONNECTIONS ....................... 7 POWERING UP ..............................8 HPV900S2 DRIVE MENU TABLE ......................10 OPERATION ................................ 11 TROUBLESHOOTING............................
  • Page 4: Magnetek Hpv900S2 Drive

    MAGNETEK HPV900S2 DRIVE EQUIPMENT/SETTINGS VERIFICATION Verify that the Job Specification parameter table on the drawings “Sheet 1: Getting Started” matches the actual equipment. Below is a sample table showing the important values that will affect operation. Motor Motor Motor Volts Amps Main Line Motor...
  • Page 5: Wiring

    WIRING (Check off box when complete) ** Refer to the Appendix for the following connections ** Power – (Sheet 3: Machine Room connections) Connect main line power to terminal block L1/L2/L3. Connect the ground wire to the yellow/green terminal block next to L1-L3. Brake –...
  • Page 6: Construction

    CONSTRUCTION (Sheet 1: Construction) The following instructions are from the job drawings: “Sheet 1 – Construction”. Refer to the job’s specific drawings for connections. Construction Box (Sample)
  • Page 7: Construction Connections

    CONSTRUCTION CONNECTIONS All Safety inputs are functional during construction mode on the “C4” product. When these devices are installed they should be connected per sheet 2 of the prints, even if still on construction mode. The following will assume that none of these devices have been installed prior to beginning on construction mode.
  • Page 8: Powering Up

    (Check off box when complete) Apply external power by closing the main disconnect. Close all of the pushbutton breakers. Verify that the LCD on the Smartrise board and the Magnetek Drive should come on. Down = ON Green in Window...
  • Page 9 The auto tune function must be performed for a PM motor to properly operate. The two functions are Encoder Alignment and Motor Alignment. ** During the alignment process the Smartrise SRU board may display several faults. These are normal and won’t affect the alignment procedure.
  • Page 10: Hpv900S2 Drive Menu Table

    HPV900S2 DRIVE MENU TABLE BASICS U9 PARAMETER DESCRIPTION CHOICES DRIVE MODE DRIVE OPERATION OPEN LOOP CLOSED LOOP AUTOTUNE SEL U12 PARAMETER DESCRIPTION CHOICES AUTOTUNE SELECT ALLOW AUTOTUNE TO RUN DISABLE ON RUN ROTOR ALIGN U10 PARAMETER DESCRIPTION CHOICES ALIGNMENT ALLOW ALIGNMENT TO BE ENABLE PERFORMED DISABLE...
  • Page 11: Operation

    Make sure the car is moving without triggering a fault either on the Smartrise SRU or the drive. If the SRU board displays a “Drive Fault” on the SRU, look at the drive to see what the fault is. The most common fault is “Encoder Flt”.
  • Page 12: Troubleshooting

    WRONG DIRECTION 1. If the car is moving in the wrong direction: a. On the Smartrise controller board make sure that IO CUP comes on when commanding the UP direction and IO CDN comes on when commanding the DOWN direction.
  • Page 13 1. Unplug the drive COM cable from the machine room SRU board. This will restore access to the HPV LCD screen. 2. Go to A5 – Motor Parameters – Motor Poles and verify that you have the correct number of poles listed. 3.
  • Page 14: Appendix

    APPENDIX Terminal Locations Main Line terminals L1/L2/L3 terminals Terminal location on EnDat card Motor Brake terminals terminal T1/T2/T3 block Encoder wiring terminals...

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