Pickering 40-581 User Manual

Pickering 40-581 User Manual

Pxi ultra high density 2-pole matrix module

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40-581 User Manual
PXI Ultra High Density 2-Pole Matrix Module
pickeringtest.com
Issue 6.2 February 2020

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Summary of Contents for Pickering 40-581

  • Page 1 40-581 User Manual PXI Ultra High Density 2-Pole Matrix Module pickeringtest.com Issue 6.2 February 2020...
  • Page 2 © COPYRIGHT (2020) PICKERING INTERFACES. ALL RIGHTS RESERVED. No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by any means without the written permission of Pickering Interfaces. Technical details contained within this publication are subject to change without notice.
  • Page 3 Pickering Interfaces strives to fulfil all relevant environmental laws and regulations and reduce wastes and releases to the environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.
  • Page 4: Product Safety

    If this product is heavy reference should be made to the safety instructions for provisions of lifting and moving. STATIC SENSITIVE To indicate that static sensitive devices are present and handling precautions should be followed. REED RELAY MODULE 40-110/115/120/125 ULTRA HIGH DENSITY 2-POLE MATRIX MODULE 40-581 Page (IV) Page (IV)
  • Page 5: Table Of Contents

    Module Architecture ..............4.2 Programming The Module ............4.3 Section 5 Connector Information ..............5.1 Section 6 Trouble Shooting .................6.1 Section 7 Maintenance Information ............7.1 Switching System Test Tools ..........7.1 Relay Lookup Table ..............7.1 ULTRA HIGH DENSITY 2-POLE MATRIX MODULE 40-581 Page (V)
  • Page 6 THIS PAGE INTENTIONALLY BLANK ULTRA HIGH DENSITY 2-POLE MATRIX MODULE 40-581 Page (VI)
  • Page 7: Warnings And Cautions

    Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale. This module must not be used for the switching of Mains Circuits. For the switching of voltages up to the module’s full specification, Secondary Circuit power supplies and the Device Under Test must...
  • Page 8 • For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on the front of the unit. 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579 ULTRA HIGH DENSITY 2-POLE MATRIX MODULE 40-581 Page (VIII) Page (VIII)
  • Page 9: Technical Specification

    • 3 Year Warranty The world’s highest density 2-pole single slot 3U PXI Matrix Module, the 40-581 has 264 crosspoints configured as a 2-pole 33x8 matrix. The use of high density electro-mechanical relays means that the 40-581 is a low Choice of Signal Relay Types cost high density matrix solution with current handling up to 1 Amp.
  • Page 10 Ultra High Density 2-Pole Matrix - 40-581 Specific Matrix Configurations The 40-581 may be ordered partially populated to a specific matrix configuration. The diagrams show some example configurations. A module can be factory populated as required, and updates to increase capacity can be added at any time in the future (on a return to factory basis).
  • Page 11 SECTION 1 - TECHNICAL SPECIFICATION pickering Overview Ultra High Density 2-Pole Matrix - 40-581 High Density Matrix Product Comparison Advantages Over Competing PXI High Density Matrix Solutions Competing PXI High 40-581 Matrix Density Matrix World’s Highest Density 2-Pole 3U 1-Slot PXI Matrix...
  • Page 12 SECTION 1 - TECHNICAL SPECIFICATION pickering Ultra High Density 2-Pole Matrix - 40-581 Relay Type Operating/Storage Conditions The 40-581 module is fitted with high density electro-mechanical Operating Conditions signal relays with palladium-ruthenium gold covered contacts. Operating Temperature: 0°C to +55°C...
  • Page 13 This product is supported by the eBIRST test tools which simplify Product Customization the identification of failed relays, the required eBIRST tools are Pickering PXI modules are designed and manufactured on our own below. For more information go to: pickeringtest.com/ebirst...
  • Page 14 We provide a full range of supporting cable and connector solutions for all our switching products—20 connector families with 1200+ products. We offer everything from simple mating connectors to complex cables assemblies and terminal blocks. All assemblies are manufactured by Pickering and are guaranteed to mechanically and electrically mate to our modules. Connectors & Backshells...
  • Page 15 Ultra High Density 2-Pole Matrix - 40-581 Programming Pickering provide kernel, IVI and VISA (NI & Keysight) drivers which are compatible with all Microsoft supported versions of Windows and popular older versions. For a list of all supporting operating systems, please see: pickeringtest.com/os...
  • Page 16 SECTION 1 - TECHNICAL SPECIFICATION pickering THIS PAGE INTENTIONALLY BLANK ULTRA HIGH DENSITY 2-POLE MATRIX MODULE 40-581 Page 1.8...
  • Page 17: Functional Description

    RELAY CONTACTS RELAY COILS FGPA TERMINATING RESISTORS MODULE R1 TO R12 CONFIGURATION FGPA CONFIGURATION RELAY DRIVERS U58 TO U66 Figure 2.1 - Ultra High Density 2-Pole Matrix Module (40-581): Functional Block Diagram ULTRA HIGH DENSITY 2-POLE MATRIX MODULE 40-581 Page 2.1...
  • Page 18 SECTION 2 - TECHNICAL DESCRIPTION pickering THIS PAGE INTENTIONALLY BLANK ULTRA HIGH DENSITY 2-POLE MATRIX MODULE 40-581 Page 2.2...
  • Page 19: Installation

    Modular products require installation in a suitable PXI/LXI chassis. The module is designed for indoor use only. PREOPERATION CHECKS (UNPACKING) 1. Check the module for transport damage and report any damage immediately to Pickering Interfaces. Do not attempt to install the product if any damage is evident.
  • Page 20: Hardware Installation

    For a system comprising more than one chassis, turn ON the last chassis in the system followed by the penultimate, etc, and finally turn ON the external controller or chassis containing the system controller. 9. For Pickering Interfaces modular LXI installation there is no requirement to use any particular power up sequence.
  • Page 21: Testing Operation

    Figure 3.2 - General Soft Front Panel Icon A selector panel will appear, listing all installed Pickering PCI, PXI or LXI switch cards and resistor cards. Click on the card you wish to control, and a graphical control panel is presented allowing operation of the card.
  • Page 22 SECTION 3 - INSTALLATION pickering THIS PAGE INTENTIONALLY BLANK ULTRA HIGH DENSITY 2-POLE MATRIX MODULE 40-581 Page 3.4...
  • Page 23: Programming Guide

    SECTION 4 - PROGRAMMING GUIDE PROGRAMMING OPTIONS FOR PICKERING INTERFACES PXI MODULES For information on the installation and use of drivers and the programming of Pickering’s products in various software environments, please refer to the Software User Manual. This is available as a download from: https://www.pickeringtest.com/support/software-drivers-and-downloads...
  • Page 24: Module Architecture

    The entire matrix is treated as a single programming sub-unit designated as Sub-Unit 1. The following page gives some simple examples using the provided drivers: the IVI driver, the Direct IO driver, and the IVI compliant driver. ULTRA HIGH DENSITY 2-POLE MATRIX MODULE 40-581 Page 4.2...
  • Page 25: Programming The Module

    Once the drivers are installed the manual “Sys40Prg.pdf” and driver help files which fully describes these functions can be found in the Pickering folder(s) or the Pickering entries on your Start Menu. The card must be opened before use and closed after using the following function calls: Direct Driver - Open with PIL_OpenCards or PIL_OpenSpecifiedCard and close with PIL_CloseCards or PIL_CloseSpecifiedCards respectively.
  • Page 26 SECTION 4 - PROGRAMMING GUIDE pickering THIS PAGE INTENTIONALLY BLANK ULTRA HIGH DENSITY 2-POLE MATRIX MODULE 40-581 Page 4.4...
  • Page 27: Connector Information

    Y7.1 Y7.2 Y8.1 Y8.2 No Connection No Connection No Connection SGND Figure 5.1 - Ultra High Density 2-Pole Matrix Module 40-581: Pinout (96-pin Male Micro-D Connector Viewed From Front of Module) ULTRA HIGH DENSITY 2-POLE MATRIX MODULE 40-581 Page 5.1...
  • Page 28 SECTION 5 - CONNECTOR INFORMATION pickering THIS PAGE INTENTIONALLY BLANK ULTRA HIGH DENSITY 2-POLE MATRIX MODULE 40-581 Page 5.2...
  • Page 29: Trouble Shooting

    PCI configuration, highlighting any potential configuration problems. Specific details of all installed Pickering switch cards are included. All the installed Pickering switch cards should be listed in the “Pilpxi information” section - if one or more cards is missing it may be possible to determine the reason by referring to the PCI configuration dump contained in the report, but interpretation of this information is far from straightforward, and the best course is to contact Pickering support: support@pickeringtest.com, if possible...
  • Page 30 SECTION 6 - TROUBLE SHOOTING pickering THIS PAGE INTENTIONALLY BLANK ULTRA HIGH DENSITY 2-POLE MATRIX MODULE 40-581 Page 6.2...
  • Page 31: Maintenance Information

    For PXI modules which are supported in one of Pickering Interfaces’ Modular LXI Chassis (such as the 60-102B and 60-103B) no module software update is required. If the module was introduced after the LXI chassis was manufactured the module may not be recognized, in this case the chassis firmware may need upgrading.
  • Page 32 SECTION 7 - MAINTENANCE INFORMATION pickering TABLE 7.1 - 40-581 Crosspoint/Relay Look-up Information Relay Relay Relay Relay ULTRA HIGH DENSITY 2-POLE MATRIX MODULE 40-581 Page 7.2...
  • Page 33 RL102 RL101 RL96 RL108 RL107 RL106 RL105 RL112 RL111 RL110 RL109 RL116 RL115 RL114 RL113 RL120 RL119 RL118 RL117 Figure 7.1 - 40-581 Ultra High Density Matrix Module: Motherboard Component Layout ULTRA HIGH DENSITY 2-POLE MATRIX MODULE 40-581 Page 7.3...
  • Page 34 RL242 RL241 RL256 RL255 RL254 RL253 RL252 RL251 RL250 RL249 RL264 RL263 RL262 RL261 RL260 RL259 RL258 RL257 Spare Figure 7.2 - 40-581 Ultra High Density Matrix Module: Daughterboard Component Layout ULTRA HIGH DENSITY 2-POLE MATRIX MODULE 40-581 Page 7.4...

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