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jbc UCR Programmer's Manual

jbc UCR Programmer's Manual

Communication protocol for automated processes
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PROGRAMMERS GUIDE
Communication Protocol for
Automated Processes
Control Units
UCR, ALE, NAE, DDE, DME and HDE

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Summary of Contents for jbc UCR

  • Page 1 PROGRAMMERS GUIDE Communication Protocol for Automated Processes Control Units UCR, ALE, NAE, DDE, DME and HDE...
  • Page 2 This manual corresponds to the following references: - UCR-A - ALE-UA/UVA - NAE-C (and previous versions) - DDE-C (and previous versions) - DME-A - HDE-UD (and previous versions)
  • Page 3: Communication Protocol

    Communication protocol was developed to help you set up the communication between soldering stations and a robot (PC or PLC). 100 mm It can be applied to the following JBC’s control units: - UCR Control Unit for Robot - ALE Automatic-Feed Soldering Control Unit...
  • Page 4 Physical Layer (PHL) for ALE, NAE, DDE, DME and HDE Control Units - JBC control units can be connected to a PLC by a RJ12 direct cable (ref. 0019751) and DB9- RJ12 Adapter (ref. 0015383). - Serial communication type is RS-232, configured as 19200 bps, eight (8) data bits, no (N) parity...
  • Page 5 para manuales - color gris 200 mm Robot Station Connector 130 mm 130 mm Pin distribution Description Not used 100 mm Common reference: RS232 GND 3 2 1 Serial input: RS232 RX Serial output: RS232 TX Common reference: RS232 GND Female RJ12 Not used 80 mm...
  • Page 6 The factory setting for Robot Address is “00”. Target Address The Target Address range is from “00” to “99”. Factory settings for JBC devices are as follows: · Soldering Stations Address is “01” · Solder Feeder Address is “10” · Fume Extractor Address is “20”...
  • Page 7 “starts with STX + finishes with ETX + correct BCC”. 100 mm The JBC device will send a Response Frame. In the case of a Response Frame with errors, the Robot determines the number of consecutive Command Frames that will send to the JBC device. If the Robot receives a Response Frame with errors, it cannot be resent by the JBC device.
  • Page 8 Frame. For a detailed functional description, see the tables with the command overview starting on page 11. - Temperature is always shown in ºC. - The power is given in thousands of the theorical maximum JBC Device power [%] without decimals. Tools: Number...
  • Page 9 Out of range (modified value out of limit) 00004 Control error (control code not accepted) Robot Control Mode Error 00005 (in JBC Device Menu is “off” for “Robot Mode” selected) 00006 Station model error (station unknown) 99999 Undefined (error not defined)
  • Page 10 Tool Operating Status: (Automated Processes) Number Description 00000 Working 00010 Cooling Suction Status: Number Description 00000 Desoldering OFF 00100 Desoldering ON Motor Status: Number Description 00000 Motor OFF 01000 Motor ON and forward motion (dispensing) 02000 Motor ON and backward motion The following diagram shows the soldering stations work flow: WPS100001 time delay...
  • Page 11 °C. The temperature modification must be Temp. + port done in steps of 5 degrees. The JBC device responds with an “A-STx”, for expamle “AST1”. Warning: selected temperature is a volatile setting, therefore use the W-NVS frame in order to save it into...
  • Page 12 Read - Tip destination port in ACCII (example “RTT1”). Temp. + port The JBC device respons with an “A-TTx” and the Data Field contains the current tip temperature expressed in °C, expamle “ATT100183”. To get the current power delivered to the tip.
  • Page 13 Note: In order to send -50 °C, the data will be sent is “-0050”. 40 mm The JBC device answers with an “A-Axy”. To get the Tool Adjustment Temperature. The ‘x’ must be replaced with the number of the destination port and the “y” with the tool number in...
  • Page 14 Details To get the Maximum Temperature selectable With W-STx. R-MAT Read - Maximum The JBC device responds with an “A-MAT”. Temperature The Data Field contains the Maximum Working Temperature, expressed in °C. Set the Minimum Temperature selectble with W-STx. W-MIT...
  • Page 15 Temperature ACCII, for example “RS12”, for port 1 and tool TR245. + port + tool See page 8 for identifier information. The JBC device answers with an “A-Sxy”. 60 mm The Data Field contains the Sleep Temperature, expressed in °C.
  • Page 16 The Data Field contains the current Hibernation Delay Time, expressed in minutes. To disable the Hibernation mode, send “99999”. The JBC device answers with an “A-Hxy”. To get the Hibernation Delay Time. The ‘x’ must be replaced with the number of the destination port and the “y”...
  • Page 17 80 mm (sleep/ destination port in ACCII, for example “RED1”. hibernation) + port The JBC device answers with an “A-EDx”. 60 mm The Data Field contains the remaing time, expressed in seconds. 50 mm To get the Power Supply Temperature.
  • Page 18 The ‘x’ must be replaced with the number of the Temp. destination port in ACCII, for example “RHA1”. Alarm + port The JBC device answers with an “A-HAx”. The Data Field contains the upper Temperature Alarm limit, expressed in °C. Sets the lower Temperature Alarm limit.
  • Page 19 “cc” corresponds to the time in 50 mm hundreds of a second. Example: “01.60” means 1,6s; “00.10” means 0.1s. The JBC device responds with an “A-HDx”. 40 mm To disable the Hibernation mode, send “99999”. To get the delay time to activate the Upper Temperature Alarm.
  • Page 20 “cc” corresponds to the time in hundredths of a second. Example: “01.60” means 1,6s; “00.10” means 0,1s. The JBC device responds with an “A-LDx”. To disable the Hibernation mode, send “99999”. To get the delay time to activate the Lower Temperature Alarm.
  • Page 21 To get the Temperature Alarm indicator. Replace the ‘x’ with the number of the destination port in ASCII, for example “RTA1”. 80 mm The JBC device responds with an “A-TAx”. The Data Field contains the Temperature Alarm value 60 mm according to:...
  • Page 22 Read - Station See page 9 for value information. R-SER Error The JBC device responds with an “A-SER”. The Data Field contains the JBC Device Error value. Write - Restart To restart the JBC Device. W-RST Station Write - Reset...
  • Page 23 Replace the ‘x’ with the number of the destination port in ASCII, for example “RCN1”. 80 mm Tool Hours + port The JBC device responds with an “A-CNx”. The Data Field contains the Counter value of “No Tool 60 mm Hours”, expressed in hours.
  • Page 24 To save the work temperature selected with W-STx, in the EEPROM memory. W-NVS Write - Non-volatile The next time the JBC Device starts, this stored Setting temperature will be loaded. The data field must contains “00000”. The JBC device responds with an “A-NVS”.
  • Page 25 To get the JBC Device Fuse status. The JBC device responds with an “A-FST”. 80 mm R-FST Read - Fuse state The Data Field contains the JBC Device Fuse status value according to: ‘0’ - There is no fuse 60 mm ‘1’ - There is fuse Warning: Command only available for UCR stations.
  • Page 26 Code Description Details To ignore fuse error, allowing the station to continue W-IFE Write - Ignore working. Fuse Error The equipment answers with an “AIFE” as the control field. To read the station’s dispensing mode. The data field will contain the requested information. Mode: ‘0’: Continuous mode R-MOD...
  • Page 27 para manuales - color gris 200 mm 130 mm 130 mm Code Description Details 100 mm Write - Length The equipment answers with an “ALEN” as the W-LEN control field. 80 mm To read the station’s dispensing motor status. The equipment answers with an “AFEE” as the control field.
  • Page 28 Code Description Details To modify the station’s soldering wire diameter. W-DIA Write - Diameter The equipment answers with an “ADIA” as the control field. To read the station’s backward length. The equipment answers with an “ABCK” as the control field. Read - Backward R-BCK Length...
  • Page 29 para manuales - color gris 200 mm 130 mm 130 mm Code Description Details 100 mm To activate the station’s dispensing motor. W-STR Write - Start The equipment answers with an “ASTR” as the Dispensing control field. 80 mm To deactivate the station’s dispensing motor. W-STP Write - Stop The equipment answers with an “ASTP”...
  • Page 30 Communication Frame Examples for Soldering Stations Frame with addresses - Write Maximum Work Temperature Command Source Address: 00; original Target Address: 01; Command: W-MAT; set Max. Work Temp. to 375ºC Source Target Operation Operation Codification Start Data Stop Check Address Address Header Code...
  • Page 31 para manuales - color gris 200 mm 130 mm 130 mm Device Settings: Max. Temperature: 500 ºC / 932 ºF Min. Temperature: 90 ºC / 194 ºF 100 mm Tool Settings: Upper Temperature Alarm: not set Lower Temperature Alarm: not set Adjust Temperature: 0 ºC / 32 ºF 80 mm Sleep Temperature: 150 ºC / 302 ºF Sleep Delay Time: 0 sec.
  • Page 32 This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must para manuales - color gris be collected and returned to an authorized recycling facility. More information available on our website...

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