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jbc ALE Instruction Manual

Automatic-feed soldering control unit
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INSTRUCTION MANUAL
130 mm
ALE
Automatic-Feed Soldering Control Unit

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Summary of Contents for jbc ALE

  • Page 1 INSTRUCTION MANUAL 130 mm Automatic-Feed Soldering Control Unit...
  • Page 2 ALE-215UA (230 V) ALE-216UA (230 V) for wire ø 1.80 mm ALE-918UA (100 V) ALE-118UA (120 V) ALE-218UA (230 V) Note: For correct operation, the diameter of the solder wire in use must match the diameter of the ALE reference purchased.

  • Page 3: Packing List

    0024080 (230V) 40 mm Key Set* for SF / AL ...... 1 unit Ref. 0019341 includes: Spanner ......1 unit Allen Key ø 1.5 .... 1 unit Allen Key ø 2.5 .... 1 unit *already assembled in ALE Control Unit...
  • Page 4 Packing List One of the following items is included according to purchased reference: Components already Components already assembled in assembled in Control Unit Control Unit Solder Wire Guide Kit ..........................1 unit With solder wire perforation: Without solder wire perforation: for wire ø...

  • Page 5: Features And Connections

    para manuales - color gris 200 mm Features and Connections 130 mm 130 mm ALE250 Automatic-Feed Soldering Iron* Solder Reel 100 mm Stand Automatic-Feed Soldering Control Unit 80 mm Display 60 mm SOLDER WIRE USB-A GUIDE Connector Kit for ALE250 50 mm availabe for different solder...

  • Page 6: Cartridge Assembly

    Cartridge Assembly For a safe cartridge assembly/change, make sure that the tool is unplugged and that any cartridge in place has cooled down before following these guidelines: AL250 Loosen the cartridge set screw (1), remove the used cartridge if there is any already in place, and insert the new cartridge up to its mark (2).
  • Page 7 para manuales - color gris 200 mm Outlet Nozzle Replacement 130 mm 130 mm Flux can cause clogging at the outlet nozzle of the guide tube set and it can be necessary to replace the worn or clogged outlet nozzle. Note: There is a nozzle size for each soldering wire diameter.

  • Page 8: Tool Assembly

    25ºC Sel. temp. 325ºC Sel. temp. 325ºC Power Con�nuous Power Con�nuous Power Con�nuous Power Con�nuous Sel. temp. 325º Counters Backward None Backward Back Français 24.0 24.0 24.0 24.0 mm/s mm/s mm/s mm/s Tool se�ngs Reset Back Italiano Supplied: 12 mm Supplied: 12 mm Supplied: 12 mm Supplied: 12 mm...
  • Page 9 para manuales - color gris 200 mm 130 mm 130 mm Assemble the solder reel in such a way - when viewed from above - that the solder wire unwinds on the dispensing mechanism side (4). Then pass the solder wire through the wire guidance (5). USE ONLY WITH A 250 V FUSE EARTH FUSE F1.25 A 100 mm...
  • Page 10 Mode Program Edit program Set default programs Feeder parameters lock Main Menu Screen Programs loaded Wire diameter 1.00mm Acces to Main Menu by pressing , select “Feeder settings” (1) and then “Wire diameter” (2) to Backward None adjust the value to the current solder wire diameter. Wire clogging detection Back Tin reload process...
  • Page 11 para manuales - color gris 200 mm Solder Wire Feeding 130 mm 130 mm Forward the solder wire by pressing the dragging button (1) until the wire comes out of the tip (2). Solder Wire Dragging Button 100 mm 80 mm Alternatively, solder wire can also be fed using 60 mm the pedal P405.
  • Page 12 Inlet Nozzle Solder Wire Unloading Without Solder Wire Perforation When using a kit without solder wire perforation, press until the wire is completely wound to unload the solder wire. It is best to rotate the reel by hand as the wire is being pulled back in order to keep it neatly arranged on the reel.
  • Page 13 para manuales - color gris 200 mm Guide Kits Disassembly 130 mm 130 mm For this operation, disconnect the device from the mains. Unload any solder wire running inside the guide tube, disconnect the tool from the control unit and open its cover. Before trying to remove any components, be sure to loosen the corresponding set screws.
  • Page 14 Guide Kits Assembly - with Solder Wire Perforation: Counter Assemble first the counter wheel (1). Make sure that its thread entry Wheel for the set screw is aligned with the flat side of the axis (2). If not, the set screw will protrude, which may cause difficulties for the wire transportation.
  • Page 15 para manuales - color gris 200 mm Guide Kits Assembly - without Solder Wire Perforation: 130 mm 130 mm Assemble first the counter wheel (1) in the same way as shown on the previous page (see (1), (2) and (3) on the page before). Afterwardas insert the intermediate nozzle (2) until its collar rests against the housing and tighten 100 mm its screw.

  • Page 16: Control Process

    Control Process Feeder Setting Modes Access to Main Menu by pressing , select “Feeder Settings” and then “Mode”. Choose between “continuous”, “discontinuous” and “program” mode. 19:29 Tin reload process Mode Tin reload process Continuous Mode Continuous Tin reload process Tin reload process Mode Speed 5.0mm/s...

  • Page 17: Program Mode

    Back Back Press ok to exit Press ok to exit Reset With ALE C.U. there can be up to 5 feeder programs defined. Select “Edit Program” and access the program parameters. 100 mm Tin reload process Tin reload p Edit program...

  • Page 18: Menu Screen

    Control Process Menu Screen Tin Reload Process Tin reload process Mode Continuous Tin reload process Mode Default PIN: 0105 5.0mm/s Speed Feeder settings Place the tin on the gears Conti and press: Feeder parameters lock Disco Tool settings Main Menu Tin reload process Wire diameter 1.00mm...
  • Page 19 0.8 mm GALE08V-A 0026693 0028359 0025270 0021696 0018632 0024955 0.032 in (Supplied 1.0 mm GALE10V-A 0028360 0021560 0021699 0019170 0024956 with ALE) 0.040 in 0026695 0026696 1.2 mm GALE12V-A 0021158 0021555 0018638 0030549 0028361 0025272 0023738 0024957 0.047 in (x2) (x3) 0019171 1.5 mm...

  • Page 20: Maintenance

    Clean - Replace any defective or damaged pieces. Use only original JBC periodically spare parts. - Repairs should only be performed by a JBC authorized technical service. EARTH When this warning appears on the FUSE main screen, earthing fuse must be replaced.
  • Page 21 para manuales - color gris 200 mm Safety 130 mm 130 mm It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion. 100 mm - Do not use the units for any purpose other than soldering or rework. Incorrect use may cause a fire. - The power cord must be plugged into approved bases.

  • Page 22: Specifications

    With Solder Wire Perforation for wire ø 0.8mm: Ref. ALE-908UVA - 100V 50/60Hz. Input fuse: T2A. Earthing Fuse: F 1.25A. Output: 23.5V Ref. ALE-108UVA - 120V 50/60Hz. Input fuse: T2A. Earthing Fuse: F 1.25A. Output: 23.5V Ref. ALE-208UVA - 230V 50/60Hz. Input fuse: T1A. Earthing Fuse: F 1.25A. Output: 23.5V for wire ø...
  • Page 23 Ø 0.80 - 0.82 mm: 100 mm Ref. ALE-908UA - 100V 50/60Hz. Input fuse: T2A. Earthing Fuse: F 1.25A. Output: 23.5V Ref. ALE-108UA - 120V 50/60Hz. Input fuse: T2A. Earthing Fuse: F 1.25A. Output: 23.5V Ref. ALE-208UA - 230V 50/60Hz. Input fuse: T1A. Earthing Fuse: F 1.25A. Output: 23.5V for wire ø...
  • Page 24 In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase. If you register, you will receive e-mail notifications about new software updates for your registered product.

This manual is also suitable for:

Ale-908uvaAle-108uvaAle-208uvaAle-915uvaAle-115uvaAle-215uva ... Show all