Grizzly G0969 Owner's Manual
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Grizzly G0969 Owner's Manual

21" vs scroll saw w/foot pedal
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MODEL G0969
21" VS SCROLL SAW
w/FOOT PEDAL
OWNER'S MANUAL
(For models manufactured since 07/23)
COPYRIGHT © SEPTEMBER 2023 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JM22761 PRINTED IN TAIWAN
V1.09.23
***Keep for Future Reference***

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Summary of Contents for Grizzly G0969

  • Page 1 (For models manufactured since 07/23) COPYRIGHT © SEPTEMBER 2023 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #JM22761 PRINTED IN TAIWAN V1.09.23...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents SECTION 5: ACCESSORIES ......27 INTRODUCTION ..........2 Contact Info ........... 2 SECTION 6: MAINTENANCE......28 Manual Accuracy ........... 2 Schedule ............28 Identification........... 3 Cleaning & Protecting ........28 Controls & Components......... 4 Lubrication ........... 28 Machine Data Sheet ........

  • Page 4: Introduction

    Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip- ment, or poor work results. Model G0969 (Mfd. Since 07/23)

  • Page 5: Identification

    G. Upper Arm Q. Frame Lock Lever H. Arm Adjustment Knob R. Lower Blade Mount S. Lower Blade Guard Motor Adjustable Feet To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0969 (Mfd. Since 07/23)

  • Page 6: Controls & Components

    E. Blade Mount Lock Knob: Locks blade in Figure 3. Foot pedal. place, or unlocks blade for removal. Air Nozzle: Adjustable nozzle blows debris O. Foot Pedal Control: When connected away from line of cut during operations. controls movement of blade. Model G0969 (Mfd. Since 07/23)

  • Page 7: Machine Data Sheet

    Maximum Cutting Height ............................2 in. Maximum Cutting Height at 22-1/2 Degrees......................1-1/2 in. Maximum Cutting Height at 30 Degrees ......................1-5/16 in. Maximum Cutting Height at 45 Degrees .........................7/8 in. Maximum Cutting Depth............................21 in. Model G0969 (Mfd. Since 07/23) Model G0969 Page 1 of 2...
  • Page 8 Positive Indexing Pin Holes at 0º, 45º, 30º and 22-1/2º in Both Directions Flexible Sawdust Blower Hold-Down Shoe Dust Port 2-1/2" Accessories: Plain-End Blade 5" Hex Wrench 3mm Optional Stand Available (T33905) Model G0969 Page 2 of 2 Model G0969 (Mfd. Since 07/23)

  • Page 9: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0969 (Mfd. Since 07/23)
  • Page 10 EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0969 (Mfd. Since 07/23)

  • Page 11: Additional Safety For Scroll Saws

    Model G0969 (Mfd. Since 07/23)

  • Page 12: Section 2: Power Supply

    -10- Model G0969 (Mfd. Since 07/23)
  • Page 13 Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -11- Model G0969 (Mfd. Since 07/23)

  • Page 14: Section 3: Setup

    Wear safety glasses during helpful if you need to return your machine later. the entire setup process! DO NOT lift or move Model G0969 using This machine and its com- upper arm, or internal drivetrain compo- ponents are very heavy.

  • Page 15: Inventory

    If you cannot find an item on this list, care- fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- Figure 6. G0969 21" VS Scroll Saw. ing or they are pre-installed at the factory. -13- Model G0969 (Mfd. Since 07/23)

  • Page 16: Hardware Recognition Chart

    Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Screw -14- Model G0969 (Mfd. Since 07/23)

  • Page 17: Site Considerations

    Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. Wall Leave Room for Maintenance Keep Workpiece ⁄ " 1/2" 21" Loading Area Unobstructed 37" = Electrical Connection Figure 8. Minimum working clearances. -15- Model G0969 (Mfd. Since 07/23)

  • Page 18: Bench Mounting

    (if during operation and causing accidental injury or applicable). damage. Assembly of the Model G0969 requires plugging The strongest mounting option is a "Through the power cord in the power outlet on the rear of the machine (see Figure 11).

  • Page 19: Dust Collection

    Motor should run smoothly and without Tug hose to make sure it does not come off. unusual problems or noises. Note: A tight fit is necessary for proper per- Congratulations! The Test Run is complete. formance. -17- Model G0969 (Mfd. Since 07/23)

  • Page 20: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -18- Model G0969 (Mfd. Since 07/23)

  • Page 21: Basic Cutting Tips

    • Scroll saw blades can drift. This is compen- sated for by adjusting feed direction. -19- Model G0969 (Mfd. Since 07/23)

  • Page 22: Adjusting Hold-Down Shoe

    Move blade tension lever back to tension. fy workpiece moves smoothly under shoe. Note: Upper arm should be parallel to table for proper tensioning. Check upper arm for this regularly. When not in use, release tension on blade lever. -20- Model G0969 (Mfd. Since 07/23)

  • Page 23: Tilting Frame

    The preset positive stops allow the frame to quick- ly be set to any of seven frequently used angles. The Model G0969 features a tilting frame, which To use preset stops: allows the workpiece to always be in a parallel position.

  • Page 24: Blade Selection

    Scroll saw blades are classified as either "pin-end" (mounting pins in the ends of the blade) or "plain-end" (no pins), as shown in Figure 17. The Model G0969 comes with one plain-end blade, and the scroll saw is designed to accept only plain-end blades.

  • Page 25: Adjusting Blade Speed

    A portion of blade may go past lower blade mount. This is not unusu- al and will not effect machine performance. Move blade tension lever backward to ten- sion blade. -23- Model G0969 (Mfd. Since 07/23)

  • Page 26: Adjusting Blade Motion

    Figure 23. Tip: Lower arm in small increments, and test aggressiveness of cut on scrap wood. Once satisfied with forward blade motion, perform cut. When finished, return upper arm to position parallel with table. -24- Model G0969 (Mfd. Since 07/23)

  • Page 27: Making Standard Scroll Cuts

    Figure 26. Making a curved cut. Figure 27. Installing blade for an inside cut. -25- Model G0969 (Mfd. Since 07/23)

  • Page 28: Making Bevel Cuts

    Making Bevel Cuts Using Foot Pedal Bevel cuts can be used for miters, cope joints, The Model G0969 comes with a foot pedal that and making relief or recessed projects. allows you to keep both hands on the workpiece while maintaining control of stopping and starting Making a bevel cut: blade movement.

  • Page 29: Section 5: Accessories

    ACCESSORIES SECTION 5: ACCESSORIES T33905—Scroll Saw Stand Custom stand that fits the G0969 and holds scroll saw securely for easy use and access. Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

  • Page 30: Section 6: Maintenance

    Cleaning & Trunnion Protecting Lubrication Point Cleaning the Model G0969 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.

  • Page 31: Section 7: Service

    3. Reduce pressure on workpiece. Excessive front-to- 1. Arm not parallel with table. 1. Position arm parallel with table (Page 24). back blade motion. 2. Blade oscillation set incorrectly. 2. Rotate motor until blade perpendicular with table. -29- Model G0969 (Mfd. Since 07/23)

  • Page 32: Checking/Replacing Motor Brushes

    Squaring Blade Motor Brushes to Table The motor on the Model G0969 is equipped with It is normal for the blade to become slightly out of two long-life carbon brushes—one on each side alignment with regular use. Regularly check the of the motor.

  • Page 33: Adjusting Upper Arm Tension

    Figure 38. Adjusting upper arm tension. IMPORTANT: DO NOT overtighten adjust- ment screw. Removing all play can apply excessive tension and limit movement of arm during use, which could damage machine. Tighten jam nut. -31- Model G0969 (Mfd. Since 07/23)

  • Page 34: Fuse Replacement

    Oscillation The Model G0969 is equipped with a 15A glass fuse. Age, overload, or a short circuit can cause The G0969 has a motor that can be rotated to the fuse to fail. easily change the oscillation of the blade.

  • Page 35: Aligning Blade Mounts

    Place machinist's square flat on table with one edge against side of blade (see Figure 41). Tighten blade mount set screws loosened in Step 4. Blade Square Table Figure 41. Aligning blade mounts. -33- Model G0969 (Mfd. Since 07/23)

  • Page 36: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -34- Model G0969 (Mfd. Since 07/23)

  • Page 37: Wiring Diagram

    Ground Ground Ground 110V Motor Upper Arm To Power Inlet Neutral Foot Pedal 110 VAC Contact 5-15 Plug Switch Ground Potentiometer Kingcraft CS00-13101 Ground ON/OFF Switch Kingcraft CS00-10601 READ ELECTRICAL -35- Model G0969 (Mfd. Since 07/23) SAFETY ON PAGE 34!
  • Page 38 Figure 45. System ground connections. Motor To Power Connection Switch Power Inlet Power To Motor To VS Switch Connection Figure 44. Motor power connection. Figure 46. Circuit board. READ ELECTRICAL SAFETY ON -36- Model G0969 (Mfd. Since 07/23) PAGE 34!

  • Page 39: Section 9: Parts

    SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Controls 29 28 21 22...
  • Page 40 BUTTON HD CAP SCR 10-32 X 2-1/4 P0969103 PROTECTION BRACKET P0969046 SET SCR 3/8-16 X 5/8 SLOTTED P0969108 FOOT PEDAL ASSEMBLY P0969047 EXT TOOTH WASHER #8 -38- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0969 (Mfd. Since 07/23) Scan QR code to visit our Parts Store.
  • Page 41 PHLP HD SCR 8-32 X 3/8 P0969221 BUTTON HD CAP SCR 1/4-20 X 1 P0969250 FLAT WASHER #8 P0969222 E-CLIP 3MM -39- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0969 (Mfd. Since 07/23) Scan QR code to visit our Parts Store.

  • Page 42: Motor & Drivetrain

    Motor & Drivetrain 312 317 -40- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0969 (Mfd. Since 07/23) Scan QR code to visit our Parts Store.
  • Page 43 INNER BEARING SLEEVE 6 X 37 P0969370 MOTOR BRUSH (2-PC) P0969331 ROCKER MOUNT P0969371 BINDING BARREL M4-.7 X 6 P0969332 CAP SCREW M4-.7 X 45 -41- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0969 (Mfd. Since 07/23) Scan QR code to visit our Parts Store.

  • Page 44: Labels & Cosmetics

    DESCRIPTION P0969401 MACHINE ID LABEL P0969404 ELECTRICITY LABEL P0969402 MODEL NUMBER LABEL P0969405 TOUCH-UP PAINT, GRIZZLY GREEN P0969403 COMBO WARNING LABEL -42- BUY PARTS ONLINE AT GRIZZLY.COM! Model G0969 (Mfd. Since 07/23) Scan QR code to visit our Parts Store.

  • Page 47: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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