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KANE-EGA4/5
Exhaust Gas Analyzer
Distributed in the USA by
©
Kane International Ltd

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Summary of Contents for Kane EGA-4

  • Page 1 KANE-EGA4/5 Exhaust Gas Analyzer Distributed in the USA by © Kane International Ltd...
  • Page 2: Table Of Contents

    BATTERY TYPE REPLACING BATTERIES TIME AND DATE CHARGING MIMH BATTERIES BATTERY DISPOSAL GENERAL SAFETY FIRST TIME USE DAILY USE USER INTERFACE PRINT A TEST REPORT LOG A TEST REPORT HOME MENU MEASUREMENT SETTINGS REPORTS ON SCREEN TRENDS 2 KANE-EGA4/5 MANUAL...
  • Page 3 PRINTOUTS 30-31 WATER TRAP, PARTICLE FILTER AND WATER STOP FILTER 32-33 KANE LINK - WIRELESS MEASUREMENT AND DATA TRANFER 34-35 KANE-DTHA2 ANEMOMETER 16.1 KANE-WPCP TEMPERATURE PIPE CLAMP PROBE 16.2 KANE-WPP1 PRESSURE PROBE 16.3 KANE79 CO MONITOR 16.4 KANE-EGA4/5 MANUAL 3...
  • Page 4 SPECIFICATIONS 36-37 EU DECLARATION COLD WEATHER PRECAUTIONS WELCOME TO KANE CARE & RECYCLING 4 KANE-EGA4/5 MANUAL...
  • Page 5: Kane-Ega4/5 Overview

    Your analyzer flow detector system automatically detects a blockage in the sampling system. Your analyzer prints test results using an optional infra-red KANE printer or wirelessly sends test results to the KANE LIVE App. MEMORY...
  • Page 6 KANE LINK You can wirelessly connect optional KANE LINK devices to your analyzer. When connected, they stay connected until you use KANE LINK to remove them. When powered on, they automatically replace or add measurements to your analyzer. See page 35 to add, manage or remove optional KANE LINK devices.
  • Page 7: Analyzer Features & Keypad

    ANALYZER FEATURES AND KEYPAD KANE-EGA4/5 MANUAL 7...
  • Page 8: Keypad Button

    Short press to Store / F2 STORES / F2 Return to home screen HOME Short press to scroll up Short press to scroll down DOWN BACK / CANCEL BACK / CANCEL OK / ENTER OK / ENTER 8 KANE-EGA4/5 MANUAL...
  • Page 9: Analyzer Layout

    Exhaust gas probe temperature T1 Exhaust Gas inlet Red flue gas probe connector - plug into Exhaust gas Inlet Exhaust gas probe temperature plug - plug Into Exhaust gas Narrow (+ve) pin must be probe hose on right side KANE-EGA4/5 MANUAL 9...
  • Page 10: Back Of Analyzer & Probe

    BACK OF ANALYZER & PROBE Battery EP1 engine compartment exhaust probe Exhaust outlet Thermocouple Wire 10 KANE-EGA4/5 MANUAL...
  • Page 11: Batteries

    Your first charge should be for 8 hours - Thereafter NiMH batteries can be topped up any time, even for short periods. BATTERY DISPOSAL Always dispose of depleted batteries using approved disposal methods that protect the environment. KANE-EGA4/5 MANUAL 11...
  • Page 12: General Safety

    Altitude to 2000m • Ambient temperature 0°C -40°C • Maximum relative humidity 80% for temperatures up to 31°C • decreasing linearly to 50%RH at 40°C Mains supply fluctuations not to exceed 10% of the nominal voltage • 12 KANE-EGA4/5 MANUAL...
  • Page 13: First Time Use

    Always check you analyzer before use and power on in fresh air - See section 9 on page 22. Press HOME menu to start using your analyzer - See section 8 on page 15. & to select what happens next - Press HOME to exit what change. KANE-EGA4/5 MANUAL 13...
  • Page 14: User Interface

    Press STORE key until display shows LOG STORED. To print logged data: Select LOG ON in REPORTS menu Press PRINT key or select desired test from MEASUREMENT MENU & use View Logs Select LOG NO & press PRINT key 14 KANE-EGA4/5 MANUAL...
  • Page 15: Home Menu

    Configure logging parameters & view stored data ON-SCREEN TRENDS Configure & display trend information STATUS Current instrument status, software vertion etc SETUP Change analyser settings & add, manage or delete KANE LINK device TOOLS Manual air & pressure zero, mid-stream finder tool SERVICE Reserved MEASUREMENT Start measurements &...
  • Page 16: Settings

    Set assumed % of NO2 present in sample for NOx Calculation - 5% default ALARMS Set Toxic Gas Alarm YES / NO Set Battery Low Alarm YES / NO Set Watertrap Check Warning YES / NO Set excess CO Warning YES / NO 16 KANE-EGA4/5 MANUAL...
  • Page 17: Reports

    Press HOME to exit without change MENU ITEM OPTIONS / COMMENTS VIEW COMB. REPORTS View reports VIEW PRS & TEMP REPORTS View reports VIEW AIRFLOW REPORTS View reports VIEW KANE-DTHA2 REPORTS View reports DELETE REPORTS Select by report type or all KANE-EGA4/5 MANUAL 17...
  • Page 18: On Screen Trends

    TREND B Parameter TREND C Parameter TREND D Parameter START TREND A Start STATY TREND B Start START TREND C Start START TREND D Start START DUAL TREND AB Start START DUAL TREND CD Start START QUAD TREND Start 18 KANE-EGA4/5 MANUAL...
  • Page 19: Status

    STATUS View current configuration & setup - Use to view each page Press HOME to exit change KANE-EGA4/5 MANUAL 19...
  • Page 20: Setup

    OPERATION DETAIL Enter operator / owner information PRINTER Select IR printer type MANAGE LINK DEVICES Add or remove KANE LINK devices ALARM LEVELS Set alarm trigger levels for each gas sensor - Note alarms set in increments of 25ppm MAIN PURGE...
  • Page 21: Tools

    TOOLS For more accurate measurements MENU ITEMS OPTIONS / COMMENTS MANUAL AIR ZERO Manually trigger Air Zero purge. SERVICE Restricted area for authorized personnel only. KANE-EGA4/5 MANUAL 21...
  • Page 22: Using Your Analyzer

    Calibration time counts down in seconds to zero & can be changed to 90, 120, 180 or 300 seconds. NOTE:- 180 seconds is recommended to allow sensors to fully stabilize - anything less may result in toxic & oxygen sensor drift. 22 KANE-EGA4/5 MANUAL...
  • Page 23: Measurement Menu

    NOTE:- Ensure analyzer displays correct date & time before making measurement. EXHAUST GAS 10.1 Begins measurement process. & to manage options and start tests Select vehicle fuel type Optional enter vehicle reg Select lambda or AFR Begin measurement Typical exhaust gas analysis screen KANE-EGA4/5 MANUAL 23...
  • Page 24: Temperature

    TEMPERATURE 10.2 Start pressure & temperature measurements AIRFLOW, RH & TEMPERATURE 10.3 Your analyzer tests airflow, RH & temperature with an optional KANE-DTHA2 wireless anemometer. Requires KANE-DTHA2 connected via KANE LINK - See page 35 DTHA2 SCREEN 10.3.1 Typical KANE-DTHA2 screen when connected...
  • Page 25: A/C & Refrigeration

    A/C & REFRIGERATION 10.4 Your analyzer tests A/C & Refrigeration systems with optional KANE LINK devices. When using for example: 2 KANE-WPCP temperature pipe clamp probes • 2 KANE-WPP1 pressure probes • 1 KANE-DTHA2 anemometer • Your analyzer simultaneously displays high side / low side pressure &...
  • Page 26: Timed Logs

    EXHAUST GAS AIRFLOW DURATION Choose test duration from 1 to 24 hours INTERVAL Choose sampling interval from 3 to 60 seconds TOTAL SAMPLES Indicates number of samples collected based on DURATION & INTERVAL settings START TEST Begin test 26 KANE-EGA4/5 MANUAL...
  • Page 27: Test Running

    TEST RUNNING 10.5.1 Typical test running screen WIRELESS MODE 10.6 Select KANE LINK or KANE APP modes READING SIZE 10.7 Select text size for task screens KANE-EGA4/5 MANUAL 27...
  • Page 28: Measuring Exhaust Gases

    • Do not put analyzer on hot surfaces • Do not exceed analyzer water trap max levels • Do not let analyzer particle filter become dirty and blocked • Check readings are stable & within expected range. 28 KANE-EGA4/5 MANUAL...
  • Page 29: Regular Checks During Sampling

    Allow analyzer to purge in fresh air for at least three minutes or until all toxic sensor readings are below 10ppm. Do not immerse probe in water as this will damage pump & sensors. NOTE: It is good practice to hang probe hose vertically after sampling so condensate drains away. KANE-EGA4/5 MANUAL 29...
  • Page 30: Printouts

    PRINTOUTS Air Conditioning Test Exhaust Gas Test 30 KANE-EGA4/5 MANUAL...
  • Page 31 Temperature Humidity - KANE-DTHA2 KANE-EGA4/5 MANUAL 31...
  • Page 32: Water Trap, Particle Filter And Water Stop Filter

    You must replace water stop & particle filters when wet, dirty or your analyzer displays LOW FLOW. To replace: Carefully remove Pull reservoir vertically water trap from housing from filter holder Rotate top part of Pull particulate filter filter housing 30° receiver vertically from anti-clockwise water stop filter receiver 32 KANE-EGA4/5 MANUAL...
  • Page 33: Filter

    Particle filter Water stop filter Replace particle Replace water stop filter filter Ensure small o-ring is fitted when replacing water stop filter Replacement part numbers: Water Stop filter: WSF2 Particle filter: PF2 Water trap: SM50675 KANE-EGA4/5 MANUAL 33...
  • Page 34: Kane-Dtha2 Anemometer

    - Each serial number must be 10 digits long. If longer use last 10 digits, e.g: enter serial number below using last 10 digits: 2105094301 Other KANE LINK devices can be paired - Contact KANE for more details 34 KANE-EGA4/5 MANUAL...
  • Page 35: Kane-Wpp1 Pressure Probe

    Serial Number Use numeric part of serial number to pair your KANE LINK analyzer. KANE LINK requires a 10-digit serial number - If shorter, use 0’s to make up to 10 infant of serial number. For example: Enter serial number J12345678 above as 0012345678.
  • Page 36 R11, R12, R22, R123, R134a, R290, R401a, R401b, R402a, R402b, R404a, R406a, R407a, R407c, R408a, R409a, R410a, R414b, R416a, R417a, R420a, R421a, R421b, R422a, R422b, R422d, R424a, R427a, R434a, R437a, R500, R502, R503, R507a, R508b, R600, R718, R744, R1234YF, R1234ZE, R32, R434a, R437a 36 KANE-EGA4/5 MANUAL...
  • Page 37 15 to 90% RH, (non-condensing) Ambient Operating Range -5°C to +50°C/10% to 90% RH non condensing Power Supply Input: 110Vac/220 Vac nominal (battery charger) Output: 12 VDC off load Physical Characteristics Weight Approx. 1.2kg Dimensions 240mm x 165mm x 65mm KANE-EGA4/5 MANUAL 37...
  • Page 38 This declaration of conformity is issued under the sole responsibility of the manufacturer:- Kane International Ltd. Kane House, 11 Bessemer Road, Welwyn Garden City, Hertfordshire, AL10 1GF, UK. Tel: + 1707 375550 Web: www.kane.co.uk The KANE-EGA4/5 is in conformity with the relevant Union harmonization legislation...
  • Page 39 ‘ON’ sampling fresh air for up to 3 hours - Connect charger to avoid draining batteries. If you still experience problems please contact ANSED Customer Service. ANSED Diagnostic Solutions LLC 1528 Walnut Street Suite 1600 Philadelphia, PA 19102 1–888–685–7287 KANE-EGA4/5 MANUAL 39...
  • Page 40 Welcome to KANE CARE KANE CARE Service & Recertification KANE CARE is our promise to never let you down & includes... ★ 10 Year warranty with annual Service & Recertification KANE CARE applies to any KANE analyser Service & Recertification registered &...

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Ega-5

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