Related Manuals for Franklin Electric GUARDIAN Series
Summary of Contents for Franklin Electric GUARDIAN Series
- Page 1 FUELING SYSTEMS GUARDIAN SERIES™ GRID SOLUTIONS SINGLE-PHASE CONTROLLER 220 VOLT EV SYSTEMS I N S T A L L G U I D E 223987103 r4 MODEL SPGC-220...
- Page 2 Copyright © 2024 Franklin Electric Co., Inc., Madison, WI 53718. All world rights reserved. No part of this publication may be stored in a retrieval system, transmitted, or reproduced in any way, including, but not limited to, photocopy, photograph, magnetic, or other record, without the prior written permission of Franklin Electric.
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Page 3: Table Of Contents
Contents 1 Introduction ........................1 1.1 Documentation ......................1 1.1.1 Symbol Legend ....................1 2 Safety/Security ........................2 2.1 General Safety Information..................2 2.2 Documentation Availability ..................2 2.2.1 Station Owner or Operator ................2 2.2.2 Miscellaneous ....................2 2.3 Hazard Assessment ....................3 2.4 Required Personal Protective Equipment (PPEs) ............3 2.5 Cyber Security ......................3 3 Pre-Installation Overview ....................4 3.1 Upon Receipt of Item(s) .....................4... - Page 4 5.4.1 Underload Error Alarm – UL ................16 5.4.2 Incoming Voltage Alarm – LI or HI ..............17 5.4.3 Overload Alarm – Lr or OL ................18 5.4.4 Open Circuit Alarm – OC ................19 5.4.5 Uncalibrated Alarm – unc ................20 5.4.6 Extended Run Alarm – Code Er ..............20 5.4.7 Relay Fault Alarm –...
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Page 5: Introduction
Introduction The Single Phase Guardian Series™ Controller (model SPGC-220) is a submersible turbine pump controller intended for use with single phase, 200–250 Volt, 50 or 60 Hertz rated FE PETRO® or similar competitive pump motor assemblies. The SPGC-220 provides the running and fault status of the attached pump motor assemblies when properly installed and calibrated according to the instructions contained in this guide. -
Page 6: Safety/Security
Safety/Security General Safety Information • Procedures in this document are only to be performed by people qualified and certified to perform them. • Personnel working on or with energized equipment must be authorized by relevant regulatory bodies to carry out such work and must have the appropriate training. -
Page 7: Hazard Assessment
The manufacturer, Franklin Electric, and its affiliates are not liable for damages and / or losses related to such security breaches, unauthorized access, interference, intrusion,... -
Page 8: Pre-Installation Overview
• Check all items for damage. • If any item shows damage or is not in accordance with the order, inform Franklin Electric immediately. • Remove the packaging material. • Follow all local laws, rules and regulations regarding disposal of discarded parts, packaging material or items and any subsequent components. -
Page 9: Component Identification
3.2.2 Component Identification Detail View Switches located on User Interface Panel ISOMETRIC VIEW – COVER REMOVED FRONT VIEW – COVER REMOVED User Interface Display SW5 Rotary Select Switch SW3 Option Select Switch (future) Alarm Silence / Calibrate Button SW2 Option Select Switch Controller Reset Button SW1 Option Select Switch USB –... -
Page 10: Installation
Installation WARNING: Before installing any equipment: • Discharge static electricity from the equipment to ground. • Verify the equipment is properly grounded while in service. • Verify both power supplies (120–240 VAC hook and 200–250 VAC input) are disconnected before installing or servicing the equipment. NOTE: •... - Page 11 5. Remove the cover, and install the base on a wall or other flat (vertical) surface. • Installation holes are located in mounting tabs on the back of the controller. • The controller must be installed level on a vertical surface at a height of 2–6' (0.6–1.9 m) where it is easy to view and access.
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Page 12: Configuration Instructions
Configuration Instructions 4.2.1 Primary-Secondary / Alternating Circuit NOTE: See 6.1 for wiring diagrams fitting your application needs. • The PRIMARY-SECONDARY feature allows additional STPs to be turned on when there is an abnormal condition or an STP needs help due to loading (flow rate). •... - Page 13 NOTE: • There can be only one Primary in a system but up to 31 Secondaries. If using Turbine Pump Interface™ (TPI) with a Franklin Electric fuel management console, the SPGC‑220 cannot be configured to control address 31 (SW1 with Poles 1–5 ON).
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Page 14: Factory Default Switch Settings
4.2.2 Factory Default Switch Settings NOTE: See § 3.2.2 for switch locations. The STANDALONE configuration is the Factory Default setting (all selectable features off). • Fault Readout Switches located on User Interface Panel • Bypass N 1 2 3 4 5 N 1 2 3 4 5 6 7 8 6 7 8... -
Page 15: Selectable Features
4.2.3 Selectable Features 4.2.3.1 Auto Restart Mode (SW1, Pole 8) When this mode is selected, with (SW1, Pole 8) in the ON position, if the controller detects an empty tank/under load condition, it shuts down the pump and it attempts to start the pump when a hook signal is removed and reintroduced to the controller. -
Page 16: Calibration
4.2.4 Calibration NOTE: • During calibration, the display will alternate “CAL” and the kilowatts reading of the attached pump motor. • The SPGC-220 calibrates only when the STP has no abnormalities and a dispenser handle is turned on within 10 minutes of calibration starting. •... -
Page 17: Display Definitions & Troubleshooting
Display Definitions & Troubleshooting NOTE: Reference Section 3.2.2 for Alarm Silence and Controller Reset button locations. The SPGC-220 has a microprocessor that allows the unit to diagnose abnormal conditions and communicate them through an audible alarm and LEDs on the front panel. -
Page 18: Disabling The Audible Alarm
Disabling The Audible Alarm Press the Silence/Calibrate button briefly to silence the audible alarm without resetting the controller. Resetting The Controller Before correcting an abnormal condition (the display is flashing red and the alarm is beeping), do the following: 1. Note the flashing code shown on the display. 2. -
Page 19: Bypass Mode (Sw1, Pole 7)
5.3.2 Bypass Mode (SW1, Pole 7) When this mode is selected, with the switch in the ON position, the controller operates as a standard relay control box. It will not indicate or shutdown due to an abnormal condition, with the exception of an over current condition. The Bypass Mode is active for a maximum 10 minutes, after which, the controller reverts to its normal operation. -
Page 20: Underload Error Alarm - Ul
5.4.1 Underload Error Alarm – UL • Error code flashes: UL The UNDERLOAD ERROR alarm indicates that the SPGC-220 has detected that the motor power consumption (in watts) is below the acceptable range compared to the stored calibration value. This alarm is typically caused by dry running (due to a clogged intake) or improper calibration. -
Page 21: Incoming Voltage Alarm - Li Or Hi
5.4.2 Incoming Voltage Alarm – LI or HI • Error code flashes: LI or HI The LOW INCOMING (under-voltage) and HIGH INCOMING (over-voltage) alarms activate when the incoming voltage to the SPGC-220 (L1, and L2) is outside the acceptable range (LI activates below 185 V, HI activates above 260 V). The SPGC-220 automatically resets this alarm when the incoming voltage returns to the acceptable range (LI resets above 200 V, HI resets below 245 V). -
Page 22: Overload Alarm - Lr Or Ol
5.4.3 Overload Alarm – Lr or OL • Error code flashes: Lr or OL The OVERLOAD (while running) and LOCKED ROTOR (at startup) alarms indicate that the SPGC-220 has detected that the motor power consumption (in watts) is above the acceptable range compared to the calibration value. -
Page 23: Open Circuit Alarm - Oc
5.4.4 Open Circuit Alarm – OC • Error code flashes: OC The OPEN CIRCUIT alarm activates when there is a hook signal and the SPGC-220 does not detect power consumption by the PMA (hook signal present without motor load). This alarm is typically caused by a broken output connection (wiring and/or relay) or a PMA thermal overload due to a locked rotor event. -
Page 24: Uncalibrated Alarm - Unc
5.4.5 Uncalibrated Alarm – unc • Error code flashes: unc SPGC-220s must be calibrated before they can be used. See § 4.2.4 of this document for the calibration procedure. Was the calibration Go to the troubleshooting topic successful? for the code that is displayed. Observe for proper operation. -
Page 25: Relay Fault Alarm - Rel
5.4.7 Relay Fault Alarm – rEL • Error code flashes: rEL The RELAY FAULT alarm indicates the SPGC-220 is running the PMA without a proper hook signal. This alarm is typically caused by a Smart Controller relay contact failure. Press and hold the Reset button until the error code lights dim. -
Page 26: Appendix
Appendix Wiring Diagrams • The lockout switch is not a substitute for properly locking out and tagging out the electrical circuit when servicing this equipment. • Wiring must conform to all applicable federal, state, and local codes. • SPGC-220 controllers are for non-hazardous, indoor use only. See §... -
Page 27: Def-Pma 150A 1-Phase 60 Hz
6.1.2 DEF-PMA 150A 1-Phase 60 Hz IMPORTANT: Reference § 6.1 for additional wiring information. NOTE: • Set SW2, Pole 6 to ON for DEF Mode (see § 4.2.3.4). • The 1-Phase DEF PMA capacitor may be installed near the motor control panel, or in the tank sump. -
Page 28: Primary-Secondary
6.1.4 Primary-Secondary IMPORTANT: Reference § 6.1 for additional wiring information. PRIMARY SECONDARY DISPENSER 120 –240 VAC Supply. RETURN/NEUTRAL Dispenser Handle DISPENSER Switch HOOK SIGNAL L1 L2 M1 L1 L2 M1 M2 INCOMING POWER: 1-Phase, 50/60 Hz, 200–250 VAC To Controller INCOMING To Controller POWER:... -
Page 29: Alternating Circuit
6.1.5 Alternating Circuit IMPORTANT: Reference § 6.1 for additional wiring information. PRIMARY SECONDARY DISPENSER 120 –240 VAC Supply. RETURN/NEUTRAL Dispenser Handle DISPENSER Switch HOOK SIGNAL L1 L2 M1 L1 L2 M1 M2 INCOMING POWER: 1-Phase, 50/60 Hz, 200–250 VAC To Controller INCOMING To Controller POWER:... -
Page 30: Primary-Secondary / Alternating Circuit
6.1.6 Primary-Secondary / Alternating Circuit IMPORTANT: Reference § 6.1 for additional wiring information. PRIMARY SECONDARY DISPENSER 120 –240 VAC Supply. RETURN/NEUTRAL Dispenser Handle DISPENSER Switch HOOK SIGNAL L1 L2 M1 L1 L2 M1 M2 INCOMING POWER: 1-Phase, 50/60 Hz, 200–250 VAC To Controller INCOMING To Controller... -
Page 31: Replacement Parts
Replacement Parts Replacement parts can be found at www.franklinfueling.com. Item Part Number Description 225000932 SPGC-220 upper (user input) replacement board 225005932 SPGC-220 lower (power, relay) replacement board Related Documents Documentation can be found at www.franklinfueling.com. Part Number Description 223844101 STP-DHI Installation and Owner’s Manual AG-016 TPI Application Guide Glossary... - Page 32 FUELING SYSTEMS GRID SOLUTIONS EV SYSTEMS 223987103 r4 1/30/24...
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